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AI Powered X Ray System for Automatic SMD Reel Counting and Data Upload

AI Powered X Ray System for Automatic SMD Reel Counting and Data Upload

Nama Merek: WELLMAN
Nomor Model: XC - 01
Ketentuan Pembayaran: T/T
Informasi Detail
Tempat asal:
Cina
Sertifikasi:
CE , FDA , ISO9001
Kemasan rincian:
kotak kayu
Menyoroti:

X ray component counting system

,

Electronic reel X ray counter

,

Automatic tray component calculator

Deskripsi produk
Intelligent X-Ray Component Counting System for Electronic Reels and Tray Automatic Calculation
Working Principle
AI Powered X Ray System for Automatic SMD Reel Counting and Data Upload 0
Product Advantages
  • Advanced X-ray Technology: 80kV closed type X-ray tube with the longest lifetime and maintenance-free operation
  • Ultrafast Counting Speed: Counting four 7" reels or one 15" (380mm) reel in less than 10 seconds
  • Large Capacity Handling: Supports maximum 17" (430mm) reel or tray with moisture barrier bag
  • Automated Workflow: Simultaneously scans codes and counts components, automatically printing corresponding labels
  • AI Integration & Connectivity: Permanently updated AI deep learning algorithm with MES, ERP, WMS and other management system integration
Equipment Specifications
Flat Panel Detector
Type Super definition digital FPD
Effective Area 430mm * 430mm
Pixel Size 139μm
Resolution 3072 * 3072
X-ray Source
Type Integrated, microfocus
Max Tube Voltage 80kV
Max Tube Current 700μA
Focal Spot Size 30μm
Reel Counting
Max Size 17" (430mm)
Max Thickness 88mm
Min Parts Size 01005
Speed 7-10s
Accuracy 01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Equipment
Dimensions 1000mm (L) * 1300mm (W) * 1820mm (H)
Weight 580kg
Power Supply AC110-220V 50/60HZ
Max Power 800W
Industrial PC I7 CPU, 16G RAM, 256G SSD+4T HDD
Display 24" HDMI LCD
Safety Features
Radiation Leakage No leakage
Back Door Safety Interlock X-ray tube powers off immediately when back door opens
Anti-pinch Safety light curtain covers entire drawer; stops immediately when obstruction detected
Emergency Stop Front-mounted emergency stop button for immediate power cutoff
AI Deep Learning Algorithm
Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm.
The algorithm can learn the counted component data, such as:
  • Aspect ratio
  • The angle of each corner of the component
  • Slope between components from inside to outside
  • Deformation of component images from the inside to the outside
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Speed and Accuracy Performance
Reel Size Parts Size Quantity Accuracy Speed
7" (180mm) 01005 40000 99.98% 9-10s
7" (180mm) 0201 20000 99.99% 8-9s
7" (180mm) 0402 10000 99.99% 7-8s
7" (180mm) 0603 5000 99.99% 7-8s
10" (254mm) 1206 5000 99.99% 7-8s
15" (380mm) 1206 10000 99.99% 7-8s
Cloud Database Integration
Each machine connects to a dedicated cloud database. Counting data and images are uploaded automatically; the latest algorithm and component library are downloaded in real time. Engineers optimize algorithms based on global user data and push regular updates, steadily improving accuracy and component coverage toward 100%.
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Sample Images
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