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How X-Ray SMD Counters Work: The Science Behind WELLMAN XC-01's Precision

2025-12-18

In SMT production, accurate SMD component counting is critical for inventory control and smooth assembly. But have you ever wondered how X-ray counters like the WELLMAN XC-01 deliver fast, reliable results—even for tiny 01005 components? Let’s break down the core principle in simple terms.

The Basic Working Principle: X-Ray Penetration + AI Recognition

At its heart, an X-ray point counter uses two key technologies to count components without unpacking:

X-Ray Penetration: The XC-01’s 80kV closed-type X-ray tube emits low-dose radiation (≤1μSv/h, meeting international safety standards) that passes through packaging like moisture barrier bags, reels, or trays. Dense components (e.g., resistors, ICs) absorb more X-rays, creating distinct shadows on the detector.
AI-Powered Image Analysis: A 17” super-definition flat panel detector (3072×3072 resolution) captures these shadow images. The counter’s AI deep learning algorithm—updated for free via cloud—identifies individual components by their shape, density, and spacing, even distinguishing tiny 01005 parts (0.4mm×0.2mm).

Why It’s Faster & More Accurate Than Manual Counting

No Manual Intervention: The XC-01 auto-scans barcodes/QR codes while counting, eliminating human error. It processes 4×7” reels in 7–10 seconds, far quicker than hand-counting.
Smart Adaptability: The cloud-connected algorithm learns from new component data, expanding compatibility and improving accuracy (≥99.98% for 01005, ≥99.99% for 0201+). If the system has seen a component before, it pulls data instantly for faster counting.
Non-Destructive Inspection: X-rays penetrate packaging without damaging components, keeping sensitive parts safe from dust or static.

Key Safety & Practical Features

The XC-01’s design complements its core principle: safety interlocks cut power if the door is opened, a safety light curtain prevents pinching, and emergency stops ensure operator protection. It also integrates with MES/ERP/WMS systems, syncing counting data directly to your inventory management software.

For SMT factories tired of manual counting errors and slow workflows, X-ray counters turn complex component recognition into a seamless process—all thanks to the synergy of X-ray technology and AI.

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أخبار الشركة حول-How X-Ray SMD Counters Work: The Science Behind WELLMAN XC-01's Precision

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How X-Ray SMD Counters Work: The Science Behind WELLMAN XC-01's Precision

2025-12-18

The Basic Working Principle: X-Ray Penetration + AI Recognition

At its heart, an X-ray point counter uses two key technologies to count components without unpacking:

X-Ray Penetration: The XC-01’s 80kV closed-type X-ray tube emits low-dose radiation (≤1μSv/h, meeting international safety standards) that passes through packaging like moisture barrier bags, reels, or trays. Dense components (e.g., resistors, ICs) absorb more X-rays, creating distinct shadows on the detector.
AI-Powered Image Analysis: A 17” super-definition flat panel detector (3072×3072 resolution) captures these shadow images. The counter’s AI deep learning algorithm—updated for free via cloud—identifies individual components by their shape, density, and spacing, even distinguishing tiny 01005 parts (0.4mm×0.2mm).

Why It’s Faster & More Accurate Than Manual Counting

No Manual Intervention: The XC-01 auto-scans barcodes/QR codes while counting, eliminating human error. It processes 4×7” reels in 7–10 seconds, far quicker than hand-counting.
Smart Adaptability: The cloud-connected algorithm learns from new component data, expanding compatibility and improving accuracy (≥99.98% for 01005, ≥99.99% for 0201+). If the system has seen a component before, it pulls data instantly for faster counting.
Non-Destructive Inspection: X-rays penetrate packaging without damaging components, keeping sensitive parts safe from dust or static.

Key Safety & Practical Features

For SMT factories tired of manual counting errors and slow workflows, X-ray counters turn complex component recognition into a seamless process—all thanks to the synergy of X-ray technology and AI.

عداد الأشعة السينية

آلة PCB X راي

برج SMD

فحص الأشعة السينية الآلي

آلة الإلكترونيات X راي

خزانة تخزين معجون اللحام

هاماماتسو مصدر الأشعة السينية

جهاز الأشعة السينية BGA

آلة الربط الأوتوماتيكية

آلة الأشعة السينية لتركيب السطح

مكثف الصورة هاماماتسو

فحص الأشعة السينية ثلاثي الأبعاد

مُضَاعِفُ صُورَةِ الأَشِعَّةِ السِّينيةِ

عداد الأشعة السينية

آلة PCB X راي

برج SMD

فحص الأشعة السينية الآلي

آلة الإلكترونيات X راي

خزانة تخزين معجون اللحام

هاماماتسو مصدر الأشعة السينية

جهاز الأشعة السينية BGA

آلة الربط الأوتوماتيكية

آلة الأشعة السينية لتركيب السطح

مكثف الصورة هاماماتسو

فحص الأشعة السينية ثلاثي الأبعاد

مُضَاعِفُ صُورَةِ الأَشِعَّةِ السِّينيةِ

تفاصيل الأخبار

أخبار الشركة حول How X-Ray SMD Counters Work: The Science Behind WELLMAN XC-01's Precision

أخبار

القضايا

How X-Ray SMD Counters Work: The Science Behind WELLMAN XC-01's Precision

The Basic Working Principle: X-Ray Penetration + AI Recognition

Why It’s Faster & More Accurate Than Manual Counting

Key Safety & Practical Features

أخبار الشركة حول-How X-Ray SMD Counters Work: The Science Behind WELLMAN XC-01's Precision

أخبار

القضايا

How X-Ray SMD Counters Work: The Science Behind WELLMAN XC-01's Precision

The Basic Working Principle: X-Ray Penetration + AI Recognition

Why It’s Faster & More Accurate Than Manual Counting

Key Safety & Practical Features