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IL-1000 X-Ray Counter – Smart Industrial Parts Counting

IL-1000 X-Ray Counter – Smart Industrial Parts Counting

الاسم التجاري: WELLMAN
رقم النموذج: IL-1000
مو: 1
شروط الدفع: تي/تي
معلومات تفصيلية
مكان المنشأ:
الصين
إصدار الشهادات:
CE,FDA
أبعاد:
2700 ملم (طول) * 1400 ملم (عرض) * 1900 ملم (ارتفاع)
وزن:
3000 كجم
مزود الطاقة:
AC110-220V 50/60Hz
ماكس باور:
4800W
الكمبيوتر الصناعي:
وحدة المعالجة المركزية I7، ذاكرة الوصول العشوائي 16 جيجا، 256 جيجا SSD + 4T HDD
إبراز:

industrial X-ray parts counter,smart X-ray counting machine,IL-1000 X-ray counter

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smart X-ray counting machine

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IL-1000 X-ray counter

وصف المنتج
IL-1000 X-Ray Counter – Smart Industrial Parts Counting
In-line full automatic X-ray parts counter IL-1000 designed for precision industrial component counting with advanced AI technology.
Working Principle
IL-1000 X-Ray Counter – Smart Industrial Parts Counting 0 IL-1000 X-Ray Counter – Smart Industrial Parts Counting 1
Hardware Specifications
Component Parameter Specification
X-ray Source Type Microfocus
Max Tube Voltage 80kV
Max Tube Current 700μA
Focal Spot Size 30μm
Flat Panel Detector Type Super definition digital FPD
Effective Area 430mm × 430mm
Pixel Size 139μm
Reel/Tray Counting Max Size Auto mode 15" (380mm), manual mode 17" (430mm)
Max Thickness Auto mode 50mm, Manual mode 80mm
Min Parts Size 01005
Speed 12-15s
Accuracy 01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Equipment Dimensions 2700mm (L) × 1400mm (W) × 1900mm (H)
Weight 3000kg
Power Supply AC110-220V 50/60HZ
Max Power 4800W
Industrial PC I7 CPU, 16G RAM, 256G SSD + 4T HDD
Displayer 24" HDMI LCD
Workflow & Automation
Loading Automatic manipulator loading, supporting 7 to 15 inches of reel
Max Loading Quantity 200 reels (7" with 8mm thickness)
Barcode Scanning Can scan barcode, QR code
Reel Transfer Automatic belt transfer
Labelling Automatically print and paste labels after counting, upload data automatically
Unloading Automatic manipulator placement into reel vehicle
Safety Features
Radiation Leakage No leakage, international standard: ≤1μSv/h
Back Door Safety Interlock Automatic X-ray tube power off when door opens
Emergency Stop Front operation position emergency power off button
Speed and Accuracy Performance
Reel Size Parts Size Quantity Accuracy Speed
7" (180mm) 01005 40000 99.98% 14-15s
7" (180mm) 0201 10000 99.99% 13-15s
7" (180mm) 0402 10000 99.99% 13-15s
7" (180mm) 0603 5000 99.99% 12-15s
10" (254mm) 1206 5000 99.99% 12-15s
15" (380mm) 1206 10000 99.99% 12-15s
Key Advantages
  • 80kV X-ray tube with extended lifetime and maintenance-free operation
  • Super definition 17" digital flat panel detector (FPD)
  • Ultrafast counting with top speed of only 12 seconds per reel
  • Support for maximum 17" (430mm) reel or tray with moisture barrier bags
  • Permanently updated AI deep learning algorithm with free updates
  • Integration with MES, ERP, WMS, and other management systems
  • Manual mode support for special cases and oversized reels
  • AGV docking capability for fully automated unmanned operation
  • Work order number function with counting record query and statistics
Artificial Intelligence Deep Learning Algorithm
Our counting software utilizes powerful artificial intelligence deep learning algorithms that automatically identify components without manual binding. The AI system learns from counted component data including:
  • Aspect ratio analysis
  • Component corner angle measurement
  • Slope analysis between components from inside to outside
  • Image deformation tracking from interior to exterior
As counting operations increase, the algorithm becomes progressively more accurate. The system easily handles similar components and larger trays with enhanced precision over time.
IL-1000 X-Ray Counter – Smart Industrial Parts Counting 2
Cloud Database Integration
Every Wellman X-ray counter connects to our secure cloud database. Machine data and images are automatically uploaded to the cloud, while the system downloads the latest database updates. Our engineering team continuously optimizes algorithms based on collected data and regularly updates the database for all customers.
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Over time, counting accuracy approaches 100% with expanding component type coverage. When encountering new components, our software instantly accesses stored database data, delivering higher efficiency, accuracy, and broader coverage for users.
Sample Images
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