High-performance X-ray inspection system featuring oversized stage, tiltable detector, and automated inspection capabilities for industrial quality control applications.

System Overview

530×530 mm oversized stage with 10KG load capacity and tiltable X-ray testing machine designed for comprehensive component inspection.

Working Principle

Key Advantages

Oversized 530×530mm stage with 10KG load capacity
60° tiltable FPD maintains magnification without compromise
Automatic navigation window with click-to-move table positioning
Programmable inspection procedures for automated batch inspection
Easy to operate and quickly find defects - only 2 hours training required

Hardware Specifications

X-Ray Source

Type: Closed microfocus
Max voltage: 90 kV
Max current: 200 μA
Focal spot: 5 μm
Auto preheat function

Flat Panel Detector

Effective area: 130×130 mm
Pixel size: 85 μm
Resolution: 1536×1536
Frame rate: 20 fps
Tilt angle: 60°

Inspection Platform

Platform size: 530×530 mm
Effective inspection area: 500×500 mm
Max load: 10 kg

System Performance

Optical magnification: Up to 200×
System magnification: Up to 1500×
Inspection speed: Max 3.0 s per point

Mechanical & Electrical

Dimensions: 1360(L)×1365(W)×1730(H) mm
Weight: 1200 kg
Power supply: AC 110-220 V, 50/60 Hz
Max power: 1500 W
Industrial PC: I5 CPU, 8 GB RAM, 500 GB SSD
Display: 24-inch HDMI LCD

Safety Features

Radiation leakage: ≤1 μSv/h (meets international standards)
Lead glass observation window for safe monitoring
Door/window safety interlock: X-ray cuts off when opened
Electromagnetic safety lock during operation
Emergency stop button near operation area
X-ray tube must be turned off before exiting software

Software Capabilities

Core Functions

Function Module	Description
X-ray Tube Control	Mouse-click operation with real-time voltage/current display and adjustment
Status Bar	Visual indication of interlock, pre-heat, and X-ray status
Image Effect Adjustment	Brightness, contrast and gain adjustment for optimal imaging
Product List	Save and recall inspection parameters for efficiency
Navigation Window	Click-to-move table positioning with camera guidance
Motion Axis Status	Real-time coordinate display
Inspection Result	Organized display of measurement results with pass/fail indication
Speed Control	Adjustable axis movement speeds (slow, normal, fast)

Voids Rate Measurement

Feature	Description
Automatic Calculation	Rectangle-based solder ball analysis with automatic void detection and measurement
Parameters Adjustment	Customizable grayscale threshold, pixel, contrast, and size filtering
Manual Void Addition	Polygon or free-form drawing for custom void calculation
Parameter Saving	Save and recall measurement parameters for consistent results

Additional Measurement Functions

Function	Description
Distance	Vertical distance measurement from point to baseline
Distance Rate	Percentage ratio measurement for through-hole soldering rate
Angle	Angle measurement between defined rays
Radius	Circle measurement for round components with circumference and area
Perimeter	Square component measurement with length, width and area

Automated Inspection Modes

Mode	Description
Manual Setting	Custom inspection point positioning with automatic inspection and image saving
Array	Automated grid-based inspection from minimal setup parameters
Automatic Identification	Feature-based automatic position detection and measurement

Application Examples