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High speed inline x ray component counter with ai algorithm and MES/ERP/WMS system integration

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Mr. Jeff Chan

sales8@well-man.com

＋86 18406666351

＋86 18406666351

Ora chiacchieri

High speed inline x ray component counter with ai algorithm and MES/ERP/WMS system integration

Marchio:	WELLMAN
Numero modello:	IL-1000
Termini di pagamento:	T/T

Informazioni Dettagliate

Descrizione del prodotto

Informazioni Dettagliate

Luogo di origine:

Cina

Certificazione:

CE, FDA, ISO 9001

Imballaggi particolari:

cassa di legno

Evidenziare:

High speed X ray counter

AI algorithm X ray component counter

X ray counter with MES integration

Descrizione del prodotto

High Speed Inline X-Ray Component Counter with AI Algorithm

Advanced automated counting system with AI-powered component recognition and seamless MES/ERP/WMS integration for industrial manufacturing environments.

Working Principle

Key Advantages

80kV microfocus X-ray tube with long service life and maintenance-free operation
17-inch high-definition digital flat panel detector for clear imaging
Ultra-fast counting: 12 seconds per reel at maximum speed
Supports 17-inch maximum reel/tray with moisture-proof bag compatibility
Free lifelong AI algorithm updates with MES/ERP/WMS compatibility
Manual/auto dual mode operation with AGV docking and unmanned operation support
Comprehensive work order management with counting data statistics and query capabilities

Hardware Specifications

Workflow Process

Loading: Automatic manipulator loading after reel vehicle insertion, supporting 7 to 15 inch reels

Max Loading Quantity: 200 reels (7" with 8mm thickness)

Barcode Scanning: Comprehensive barcode and QR code scanning capabilities

Reel Transfer: Automatic belt transfer system

Labelling: Automatic printing and pasting of labels after counting with automatic data upload

Unloading: Automatic manipulator placement into reel vehicle

Safety Features

Radiation Leakage: No leakage, meeting international standard: ≤1μSv/h

Back Door Safety Interlock: Immediate X-ray tube power cutoff when back door opens; prevents X-ray activation when door is open

Emergency Stop: Front operation position emergency stop button for immediate power cutoff

Performance Specifications

Reel Size	Parts Size	Quantity	Accuracy	Speed
7" (180mm)	01005	40000	99.98%	14-15s
7" (180mm)	0201	10000	99.99%	13-15s
7" (180mm)	0402	10000	99.99%	13-15s
10" (254mm)	1206	5000	99.99%	12-15s
15" (380mm)	1206	10000	99.99%	12-15s

AI Deep Learning Algorithm

Our counting software utilizes powerful artificial intelligence deep learning algorithms that automatically identify components without manual algorithm binding. The AI system learns from counted component data including:

Aspect ratio analysis
Corner angle measurements
Slope analysis between components from inside to outside
Component image deformation patterns from inside to outside

As counting operations increase, accuracy continuously improves. The system easily handles similar components or larger trays with enhanced precision over time.