80kV closed-type X-ray tube for extended lifetime and maintenance-free operation
17" super definition digital flat panel detector (FPD)
Ultrafast counting: four 7" reels or one 15" (380mm) reel processed in under 10 seconds
Supports maximum 17" (430mm) reel or tray with moisture barrier bag
Permanently updated AI algorithm with free updates
Compatible with MES, ERP, WMS, and other management systems
Automatic barcode scanning and counting with simultaneous label printing
Automatic single/multi-reel mode detection with instant label printing

Working Principle

Equipment Specifications

X‑ray Source

Type	Integrated microfocus
Max tube voltage	80kV
Max tube current	700μA
Focal spot size	30μm

Flat‑panel Detector

Type	Ultra‑high‑definition digital FPD
Effective area	430mm × 430mm
Pixel size	139μm
Resolution	3072 × 3072

Counting Specifications

Max size	17‑inch (430mm)
Max thickness	88mm
Min component size	01005
Speed	7-10 seconds
Accuracy	99.98%

Mechanical & Electrical

Dimensions	1000mm (L) × 1300mm (W) × 1820mm (H)
Weight	580kg
Power	AC110-220V, 50/60Hz
Max power	800W
Industrial PC	I7 CPU, 16GB RAM, 256GB SSD + 4TB HDD
Display	24‑inch HDMI LCD

Functions & Safety Features

Functions

Auto code scanning	Barcode and QR code
Label printing	Print corresponding label when user takes out a reel
Counting record	Inquiry by time range, work order number
Management system connection	MES, ERP, WMS etc.
Mode switching	No need to switch single/multi reel mode
Work order no.	Support work order number recording

Safety Features

Radiation leakage	No leakage, international standard: ≤1μSv/h
Back door safety interlock	X-ray tube powers off immediately when back door opens
Anti-pinch	Safety light curtain stops drawer immediately when obstruction detected
Emergency stop	Front-mounted emergency stop button for immediate power cutoff

Accuracy and Speed Performance

Reel Size	Parts Size	Quantity	Accuracy	Speed
7" (180mm)	01005	40000	99.98%	9-10s
7" (180mm)	0201	20000	99.99%	8-9s
7" (180mm)	0402	10000	99.99%	7-8s
7" (180mm)	0603	5000	99.99%	7-8s
10" (254mm)	1206	5000	99.99%	7-8s
15" (380mm)	1206	10000	99.99%	7-8s

AI Deep Learning Algorithm

Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components and applies appropriate algorithms without manual binding. The system learns from counted component data including:

Aspect ratio analysis
Corner angle measurements
Component slope gradients from inside to outside
Image deformation patterns from center to periphery

As counting operations increase, the algorithm continuously improves accuracy. This enables reliable handling of similar components and larger trays with enhanced precision over time.

Cloud Database Integration

Every Wellman X-ray counter connects to our secure cloud database. Machine data and images are automatically uploaded to the cloud, while the system downloads the latest database updates.

Our engineering team continuously optimizes algorithms based on collected data and regularly updates the database with performance enhancements for all customers.