The X-ray tube emits radiation through reels on the reel table. The flat panel detector captures raw images, which are processed and counted by the IPC host.

Key Advantages

Advanced Technology

X-ray and AI technologies enable component counting with an accuracy of 99.99%.

Ultrafast Counting Speed

Counting four 7" reels or one 17" reel in less than 10 seconds.

Closed X-ray Tube

80kv Japan Hamamatsu closed tube, offering the longest lifetime and maintenance-free operation.

Automated Workflow

The system automatically scans codes, prints labels, and uploads data to the system after counting.

System Integration

Supports MES, ERP, WMS, and other management systems.

Equipment Specifications

X-ray Source
Type	Integrated, microfocus
Max Tube Voltage	80kV
Max Tube Current	700μA
Focal Spot Size	30μm

Flat Panel Detector
Type	Super definition digital FPD
Effective Area	430mm × 430mm
Pixel Size	139μm
Resolution	3072 × 3072

Reel/Tray Counting
Max Size	17" (430mm)
Max Thickness	88mm
Min Parts Size	01005
Speed	7-10s
Accuracy	01005 ≥ 99.98%, 0201 & above ≥ 99.99%

Equipment
Dimensions	1000mm (L) × 1300mm (W) × 1820mm (H)
Weight	580kg
Power Supply	AC110-220V 50/60HZ
Max Power	800W
Industrial PC	I7 CPU, 16G RAM, 256G SSD+4T HDD
Display	24" HDMI LCD

Additional Functions

Auto Code Scanning: Barcode and QR code
Label Printing: Automatic printing when user takes out a reel
Counting Record: Inquiry by time range, work order number
Management System Connection: MES, ERP, WMS etc.
Mode Switching: No need to switch single/multi reel mode
Work Order No.: Support work order number recording

Safety Features

Radiation Leakage: No leakage
Back Door Safety Interlock: X-ray tube powers off immediately when back door opens; prevents X-ray activation when open
Anti-pinch: Safety light curtain covers entire drawer; stops immediately when obstruction detected
Emergency Stop: Front-mounted emergency stop button for immediate power cutoff

Artificial Intelligence Deep Learning Algorithm

Our counting software utilizes a powerful AI deep learning algorithm that automatically identifies components and applies optimized counting algorithms without manual configuration.

Key Features:

No manual binding of components to specific algorithms required
AI automatically identifies components and applies the optimal algorithm
The algorithm learns and analyzes key component data including:
- Aspect ratio
- Corner angles of components
- Inside-out slope between components
- Inside-out deformation of component images

Cloud Database Integration

All Wellman X-ray counters are compatible with our cloud database system
Machine data and images automatically upload to the cloud
Devices seamlessly retrieve the latest database updates
Our engineers continuously refine algorithms based on collected data from all machines
Regular algorithm updates pushed to the database for customer use

Speed and Accuracy Performance

Reel Size	Parts Size	Quantity	Accuracy	Speed
7" (180mm)	01005	40000	99.98%	9-10s
7" (180mm)	0201	20000	99.99%	8-9s
7" (180mm)	0402	10000	99.99%	7-8s
7" (180mm)	0603	5000	99.99%	7-8s
10" (254mm)	1206	5000	99.99%	7-8s
15" (380mm)	1206	10000	99.99%	7-8s