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Streamline your production with IL-1000 X Ray Counter for industrial parts counting

Streamline your production with IL-1000 X Ray Counter for industrial parts counting

Markenname: WELLMAN
Modellnummer: IL-1000
MOQ: 1
Zahlungsbedingungen: T/T
Detailinformationen
Herkunftsort:
China
Zertifizierung:
CE,FDA
Abmessungen:
2700 mm (L) * 1400 mm (B) * 1900 mm (H)
Gewicht:
3000 kg
Stromversorgung:
AC110-220V 50/60Hz
Maximale Kraft:
4800W
industrieller PC:
I7-CPU, 16 GB RAM, 256 GB SSD + 4 TB Festplatte
Hervorheben:

industrial X Ray Counter

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X Ray parts counter

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IL-1000 X Ray Counter

Produktbeschreibung
IL-1000 X Ray Counter for Industrial Parts Counting
Streamline your production with our in-line full automatic X-ray parts counter IL-1000, designed for precision and efficiency in industrial parts counting.
Hardware Parameters
X-ray Source
Type Microfocus
Max tube voltage 80kV
Max tube current 700μA
Focal spot size 30μm
Flat Panel Detector
Type Super definition digital FPD
Effective area 430mm*430mm
Pixel size 139μm
Resolution 3072*3072
Reel/Tray Counting
Max size Auto mode 15"(380mm), manual mode 17"(430mm)
Max thickness Auto mode 50mm, Manual mode 80mm
Min parts size 01005
Speed 12-15s
Accuracy 01005≥99.98%, 0201&above ≥99.99%
Media type Reel materials, tray materials with moisture-proof bag
Equipment Specifications
Dimensions 2700mm (L)*1400mm (W)*1900mm(H)
Weight 3000kg
Power supply AC110-220V 50/60HZ
Max power 4800W
Industrial PC I7 CPU,16G RAM,256G SSD+4T HDD
Displayer 24"HDMI LCD
Management system connection MES, ERP, etc.
Workflow
  • Loading: After the reel vehicle is pushed in, the manipulator automatically loads, supporting 7 to 15 inches of reel
  • Max loading quantity: 200 reels (7"with 8mm thickness)
  • Barcode scanning: Can scan barcode, QR code
  • Reel transfer: Automatic belt transfer
  • Labelling: Automatically print and paste labels after counting, and upload data automatically
  • Unloading: The manipulator automatically put into the reel vehicle
Safety Features
  • Radiation leakage: No leakage, international standard:≤1μSv/h
  • Back door safety interlock: Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can't turn on the X-ray
  • Emergency stop: In front of the operation position, press to power off
Speed and Accuracy

Current counting time and accuracy for various sizes of reels. Performance improves with our algorithm updates.

Reel size Parts size Quantity Accuracy Speed
7"(180mm) 01005 40000 99.98% 14-15s
7"(180mm) 0201 10000 99.99% 13-15s
7"(180mm) 0402 10000 99.99% 13-15s
7"(180mm) 0603 5000 99.99% 12-15s
10"(254mm) 1206 5000 99.99% 12-15s
15"(380mm) 1206 10000 99.99% 12-15s
Working Principle
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Key Advantages
80kV X-ray tube, longer lifetime, maintenance-free
Super definition 17" digital flat panel detector (FPD)
Ultrafast counting, top speed is only 12s per reel
Support max 17" (430mm) reel or tray with moisture barrier bags
Permanently updated AI deep learning algorithm for free, support connecting MES, ERP, WMS, and other management systems
Support manual mode for special cases such as small amount of reel, overweight & oversize reel, and packaged reel
Support AGV docking, realize the whole counting process unmanned
Support work order number function and counting record query & statistics
Artificial Intelligence Deep Learning Algorithm

Our counting software uses a powerful artificial intelligence deep learning algorithm that automatically identifies components without manual binding. The algorithm learns from counted component data including:

  • Aspect ratio
  • The angle of each corner of the component
  • Slope between components from inside to outside
  • Deformation of component images from the inside to the outside

As counting operations increase, results become increasingly accurate. The system easily handles similar components or larger trays.

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Cloud Database Integration

Every Wellman X-ray counter connects to our cloud database. Machine data and images upload to the cloud, with automatic downloads of the latest database. Our engineers optimize algorithms based on collected data, with regular updates pushed to customer machines.

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Over time, counting accuracy approaches 100% with expanding component type coverage. When encountering new components, our software accesses existing database information for higher efficiency, accuracy and coverage.

Sample Images
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