Reel Size	Parts Size	Quantity	Accuracy	Speed
7" (180mm)	01005	40000	99.98%	9-10s
7" (180mm)	0201	20000	99.99%	8-9s
7" (180mm)	0402	10000	99.99%	7-8s
7" (180mm)	0603	5000	99.99%	7-8s
10" (254mm)	1206	5000	99.99%	7-8s
15" (380mm)	1206	10000	99.99%	7-8s

Equipment Specifications

X-ray Source

Type	Integrated, microfocus
Max Tube Voltage	80kV
Max Tube Current	700μA
Focal Spot Size	30μm

Flat Panel Detector

Type	Super definition digital FPD
Effective Area	430mm * 430mm
Pixel Size	139μm
Resolution	3072 * 3072

Reel/Material Counting

Max Size	17" (430mm)
Max Thickness	88mm
Min Parts Size	01005
Speed	7-10s
Accuracy	0201 & above ≥ 99.99%(01005 ≥ 99.98%)

Equipment

Dimensions	1000mm (L) * 1300mm (W) * 1820mm (H)
Weight	500kg
Power Supply	AC110-220V 50/60HZ
Max Power	800W
Industrial PC	I7 CPU, 16G RAM, 256G SSD+4T HDD
Display	24" HDMI LCD

Additional Functions

Auto Code Scanning	Barcode and QR code
Label Printing	Automatic printing when user takes out a reel
Counting Record	Inquiry by time range, work order number
Management System Connection	MES, ERP, WMS system etc.
Mode Switching	No need to switch single/multi reel mode
Work Order No.	Support work order number recording

Safety Features

Radiation Leakage	No leakage ( international standard: ≤1μSv/h )
Back Door Safety Interlock	X-ray tube powers off immediately when back door opens; prevents X-ray activation when open
Anti-pinch	Safety light curtain covers entire drawer; stops immediately when obstruction detected
Emergency Stop	Front-mounted emergency stop button for immediate power cutoff

AI Deep Learning Algorithm

Our counting software uses a powerful artificial intelligence deep learning algorithm.

No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm.

The algorithm can learn the counted component data, such as:

Aspect ratio
The angle of each corner of the component;
Slope between components from inside to outside;
Deformation of component images from the inside to the outside, etc.

As counting volume increases, accuracy improves continuously, easily handling similar components and large trays.

Cloud Database Integration

All Wellman X-ray counters are compatible with our cloud database system. Machine data and images automatically upload to the cloud, devices seamlessly retrieve the latest database updates.

Our engineers continuously refine algorithms based on collected data from all machines, regular algorithm updates pushed to the database for customer use.

Sample Images

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