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High Precision AI X-Ray Parts Counter for SMT

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Mr. Jeff Chan

sales8@well-man.com

＋86 18406666351

＋86 18406666351

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High Precision AI X-Ray Parts Counter for SMT

Marchio:	WELLMAN
Numero modello:	XC-01
Moq:	1
Termini di pagamento:	T/T
Capacità di fornitura:	8

Informazioni Dettagliate

Descrizione del prodotto

Informazioni Dettagliate

Luogo di origine:

Cina

Certificazione:

CE, FDA, ISO

Dimensioni:

1000 mm (L) * 1300 mm (L) * 1820 mm (A)

Peso:

580 kg

Alimentazione elettrica:

AC110-220V 50/60Hz

Potenza massima:

800 w

Imballaggi particolari:

cassa di legno

Capacità di alimentazione:

Evidenziare:

AI X-Ray parts counter for SMT

High precision X-Ray counter

SMT X-Ray parts counter

Descrizione del prodotto

High Precision AI X-Ray Parts Counter for SMT

Advanced X-Ray Counting System for High-Precision SMT Component Inventory Management

Working Principle

Key Advantages

80kV closed microfocus X-ray tube: maintenance-free and long service life
17" high-resolution flat-panel detector: clear imaging for accurate counting
Fast counting: complete 4×7" reels or 1×15" reel within 10 seconds
Wide compatibility: supports reels up to 17", including moisture-barrier packages
AI-powered algorithm: free lifelong upgrades, compatible with MES/ERP/WMS integration
Automated workflow: simultaneous scanning, counting, and label printing
Intelligent recognition: auto-detects single/multi-reel modes without manual switching
Traceable data: supports work order binding, with full counting records and reports

Equipment Specifications

X-ray Source

Type	Integrated, microfocus
Max tube voltage	80kV
Max tube current	700μA
Focal spot size	30μm

Flat Panel Detector

Type	Super definition digital FPD
Effective area	430mm*430mm
Pixel size	139μm
Resolution	3072*3072

Reel/Tray Counting

Max size	17" (430mm)
Max thickness	88mm
Min parts size	01005
Speed	7-10s
Accuracy	01005 ≥ 99.98%, 0201 & above ≥ 99.99%

Equipment

Dimensions	1000mm (L) * 1300mm (W) * 1820mm (H)
Weight	580kg
Power supply	AC110-220V 50/60HZ
Max power	800W
Industrial PC	I7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer	24" HDMI LCD

Additional Functions

Auto code scanning	Barcode and QR code
Label printing	Automatic printing when reel is removed
Counting record	Inquiry by time range, work order number
Management system connection	MES, ERP, WMS etc.
Mode switching	No need to switch single/multi reel mode
Work order no.	Support work order number recording

Safety Features

Radiation leakage	No leakage, international standard: ≤1μSv/h
Back door safety interlock	X-ray tube powers off immediately when door opens
Anti-pinch	Safety light curtain stops drawer when obstruction detected
Emergency stop	Front-mounted button for immediate power cutoff

Counting Speed and Accuracy

Reel size	Parts size	Quantity	Accuracy	Speed
7" (180mm)	01005	40000	99.98%	9-10s
7" (180mm)	0201	20000	99.99%	8-9s
7" (180mm)	0402	10000	99.99%	7-8s
7" (180mm)	0603	5000	99.99%	7-8s
10" (254mm)	1206	5000	99.99%	7-8s
15" (380mm)	1206	10000	99.99%	7-8s

Artificial Intelligence Deep Learning Algorithm

Our counting software utilizes a powerful AI deep learning algorithm that automatically identifies components without manual binding. The system learns from counted component data including:

Aspect ratio
Corner angles
Component slope from inside to outside
Image deformation patterns

Accuracy improves with increased counting volume, enabling efficient handling of similar components or larger trays.

Cloud Database Integration

Every Wellman X-ray counter connects to our cloud database for:

Automatic data and image uploads
Continuous algorithm optimization by engineers
Regular database updates for all customers

This system ensures progressive accuracy improvements and broader component type coverage. When encountering new components, the system leverages existing database matches for immediate high-efficiency counting.