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x ray counter with auto scanning barcode and QR code and printing label for smd material statistics

x ray counter with auto scanning barcode and QR code and printing label for smd material statistics

Ονομασία μάρκας: WELLMAN
Αριθμός μοντέλου: XC-01
Μούβ: 1
Όροι πληρωμής: T/T
Ικανότητα προμήθειας: Παγκόσμια προσφορά
Λεπτομερείς Πληροφορίες
Τόπος καταγωγής:
Κίνα
Πιστοποίηση:
CE,ISO9001,FDA
Μέγιστη τάση σωλήνα:
80KV
Ακρίβεια μέτρησης:
≥ 99,98%
Συσκευασία λεπτομέρειες:
ξύλινη θήκη
Δυνατότητα προσφοράς:
Παγκόσμια προσφορά
Περιγραφή προϊόντος
X-Ray Counter with Auto Scanning Barcode and QR Code with Label Printing for SMD Material Statistics
X-Ray Counter Working Principle
XC-01 Intelligent Component Counter working principle diagram
Key Advantages for SMD Materials Management
  • X-ray Technology: 80kV closed type X-ray tube for longer lifetime and maintenance-free operation
  • Detection System: 17" Super definition digital flat panel detector with 430mm × 430mm effective area (FPD)
  • Counting Speed: Ultrafast counting: four 7" reels or one 15" (380mm) reel in less than 10 seconds
  • Counting Capacity: Supports maximum 17" (430mm) reel or tray with moisture barrier bag
  • AI Algorithms: Permanently updated AI algorithm with MES, ERP, WMS system connectivity
  • Automation Flow: Automatic code scanning and counting with label printing when reel is taken out
Technical Specifications
X-ray Source
Type Integrated, microfocus
Max Tube Voltage 80kV (optional)
Max Tube Current 700μA
Focal Spot Size 30μm
Flat Panel Detector
Type Super definition digital FPD
Effective Area 430mm × 430mm
Pixel Size 139μm
Resolution 3072 × 3072
Materials Counting
Max Size 17" (430mm)
Max Thickness 88mm
Min Parts Size 01005
Speed 7-10 seconds
Accuracy ≥ 99.98%
X-ray Counter Specifications
Dimensions 1000mm (L) × 1300mm (W) × 1820mm (H)
Weight 580kg
Power Supply AC110-220V 50/60HZ
Max Power 800W
Industrial PC I7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer 24" HDMI LCD
Additional Functions
Auto Code Scanning Barcode and QR code
Label Printing Automatic printing when user takes out a reel
Counting Record Inquiry by time range, work order number
Management System Connection MES, ERP, WMS systems etc.
Mode Switching No need to switch single/multi reel mode
Work Order No. Support work order number recording
Safety Features
Radiation Leakage ≤1μSv/h
Back Door Safety Interlock X-ray tube powers off immediately when back door opens
Anti-pinch Safety light curtain covers entire drawer
Emergency Stop Front operation position emergency stop button
Artificial Intelligence Deep Learning Algorithm

Our counting software utilizes powerful artificial intelligence deep learning algorithms that automatically identify components without manual binding. The AI learns from counted component data including:

  • Aspect ratio
  • Angle of each component corner
  • Slope between components from inside to outside
  • Deformation of component images from inside to outside

As counting volume increases, results become progressively more accurate. The system easily handles similar components or larger trays.

AI deep learning algorithm visualization for component counting
Counting Speed and Accuracy Performance

Current counting time and accuracy for various reel sizes. Performance improves with algorithm updates.

Reel Size Parts Size Quantity Accuracy Speed
7" (180mm) 01005 40000 99.98% 9-10s
7" (180mm) 0201 20000 99.99% 8-9s
7" (180mm) 0402 10000 99.99% 7-8s
7" (180mm) 0603 5000 99.99% 7-8s
10" (254mm) 1206 5000 99.99% 7-8s
15" (380mm) 1206 10000 99.99% 7-8s
Cloud Database Integration

Every Wellman X-ray counter connects to our cloud database. Machine data and images are uploaded to the cloud, and the system automatically downloads the latest database updates.

Cloud database integration diagram for X-ray counters
Sample Images
XC-01 component counter sample image 1 XC-01 component counter sample image 2 XC-01 component counter sample image 3 XC-01 component counter sample image 4 XC-01 component counter sample image 5 XC-01 component counter sample image 6