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Goodbye Manual Material Counting: Cutting-Edge Intelligent Counting with 99.99% Accuracy

2025-11-06

Currently, in the SMT industry, the traditional manual material counting method is inefficient, taking an average of 60-90 seconds per reel, and the error rate remains high. Especially for micro-components such as 01005, it is difficult to identify them with the naked eye, resulting in frequent cases of missed points and incorrect points. Moreover, there are over 120,000 types of materials worldwide, making manual identification extremely challenging and prone to causing problems such as mixed or incorrect materials. Even more seriously, the material counting data is difficult to be synchronized in real time to the enterprise's MES/ERP system, forming an information island, which seriously affects the accuracy of production plans and the completeness of material traceability. These problems not only lead to low operational efficiency of the enterprise but also bring huge labor costs and quality risks, ushering in the era of eliminating manual material counting.


Wellman's Microfocus X-Ray Parts Counter XC-01 has provided an ideal solution for SMT intelligent warehousing. This device adopts an innovative self-developed AI intelligent material picking algorithm software, reducing the traditional material picking time from 60-90 seconds to 7-10 seconds per piece, with a counting accuracy of up to 99.99%, completely transforming the SMT material management method.


latest company news about Goodbye Manual Material Counting: Cutting-Edge Intelligent Counting with 99.99% Accuracy  0                                             latest company news about Goodbye Manual Material Counting: Cutting-Edge Intelligent Counting with 99.99% Accuracy  1

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Home > News >

Company news about-Goodbye Manual Material Counting: Cutting-Edge Intelligent Counting with 99.99% Accuracy

Goodbye Manual Material Counting: Cutting-Edge Intelligent Counting with 99.99% Accuracy

2025-11-06

Currently, in the SMT industry, the traditional manual material counting method is inefficient, taking an average of 60-90 seconds per reel, and the error rate remains high. Especially for micro-components such as 01005, it is difficult to identify them with the naked eye, resulting in frequent cases of missed points and incorrect points. Moreover, there are over 120,000 types of materials worldwide, making manual identification extremely challenging and prone to causing problems such as mixed or incorrect materials. Even more seriously, the material counting data is difficult to be synchronized in real time to the enterprise's MES/ERP system, forming an information island, which seriously affects the accuracy of production plans and the completeness of material traceability. These problems not only lead to low operational efficiency of the enterprise but also bring huge labor costs and quality risks, ushering in the era of eliminating manual material counting.


Wellman's Microfocus X-Ray Parts Counter XC-01 has provided an ideal solution for SMT intelligent warehousing. This device adopts an innovative self-developed AI intelligent material picking algorithm software, reducing the traditional material picking time from 60-90 seconds to 7-10 seconds per piece, with a counting accuracy of up to 99.99%, completely transforming the SMT material management method.


latest company news about Goodbye Manual Material Counting: Cutting-Edge Intelligent Counting with 99.99% Accuracy  0                                             latest company news about Goodbye Manual Material Counting: Cutting-Edge Intelligent Counting with 99.99% Accuracy  1