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X Ray Parts Counter SMT Industry 99.99% Accuracy 10s Ultrafast Counting

X Ray Parts Counter SMT Industry 99.99% Accuracy 10s Ultrafast Counting

Brand Name: WELLMAN
Model Number: XC-01
MOQ: 1
Payment Terms: T/T
Supply Ability: Worldwide supply
Detail Information
Place of Origin:
China
Certification:
CE,ISO9001,FDA
X-ray Tube Voltage:
80KV
Type:
Closed,microfocus
Max Tube Voltage:
80kv
Effective Area:
430mm*430mm
Pixel Size:
139μm
Resolution:
3072*3072
Packaging Details:
Wooden case
Supply Ability:
Worldwide supply
Highlight:

X Ray counter SMT industry

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X Ray counter 99.99% accuracy

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X Ray counter ultrafast counting

Product Description
X Ray Parts Counter SMT Industry 99.99% Accuracy 10s Ultrafast Counting
Wellman X Ray Parts Counter XC-01 SMT Industry 99.99% Accuracy 10s Ultrafast Counting
Key Advantages
  • 80kV closed-type X-ray tube: Prolonged operational life and maintenance-free operation
  • 17" super definition digital flat panel detector (FPD): Delivers high-resolution imaging for precise counting
  • Automated operations: Integrates synchronous code scanning counting and label printing functions
  • Intelligent mode handling: Eliminates the need for single/multi-reel mode switching
  • Advanced tracking functionality: Work order number support plus counting record query and statistics
  • Ultrafast counting speed: Processes four 7" reels or one 15" (380mm) reel in less than 10 seconds
  • Large load capacity: Accommodates reels/trays up to 17" (430mm), including moisture barrier bag-equipped options
  • AI deep learning algorithm: Permanently free updates and compatibility with MES ERP WMS systems
Technical Specifications
X-ray Source
Type Integrated, microfocus
Max tube voltage 80kV
Max tube current 700μA
Focal spot size 30μm
Flat Panel Detector
Type Super definition digital FPD
Effective area 430mm * 430mm
Pixel size 139μm
Resolution 3072 * 3072
Reel/Tray Counting
Max size 17" (430mm)
Max thickness 88mm
Min parts size 01005
Speed 7-10s
Accuracy 01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Equipment
Dimensions 1000mm (L) * 1300mm (W) * 1820mm (H)
Weight 580kg
Power supply AC110-220V 50/60HZ
Max power 800W
Industrial PC I7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer 24" HDMI LCD
Safety Features
Radiation leakage No leakage, international standard: ≤1μSv/h
Back door safety interlock Automatic X-ray power off when door opens
Anti-pinch protection Safety light curtain covers entire drawer
Emergency stop Front-mounted emergency power off button
Performance Metrics
Reel Size Parts Size Quantity Accuracy Speed
7" (180mm) 01005 40000 99.98% 9-10s
7" (180mm) 0201 20000 99.99% 8-9s
7" (180mm) 0402 10000 99.99% 7-8s
7" (180mm) 0603 5000 99.99% 7-8s
10" (254mm) 1206 5000 99.99% 7-8s
15" (380mm) 1206 10000 99.99% 7-8s
AI Deep Learning Technology
Our counting software employs powerful artificial intelligence to automatically identify components, eliminating the need for manual algorithm binding. The system learns from data of counted components, including:
  • Aspect ratio analysis
  • Component corner angle measurement
  • Slope analysis between components
  • Image deformation tracking
Counting accuracy improves continuously as the system processes more components. The technology easily adapts to similar components or larger trays.
AI deep learning algorithm visualization diagram showing component analysis and pattern recognition
Cloud Database Integration
Every X-ray counter connects to our cloud database for:
  • Automatic data and image uploads
  • Continuous algorithm optimization by engineers
  • Regular database updates for all customers
The system's counting accuracy approaches 100% over time, with expanding component type coverage. When encountering new components, the system leverages existing database knowledge for immediate high-efficiency processing.
Cloud database system diagram showing data synchronization and update process
Working Principle
X-ray reel counter working principle diagram illustrating the scanning and counting process
Sample Images
X-ray counter sample image showing equipment operation and interface X-ray counter sample image demonstrating component counting process X-ray counter sample image showing detailed component analysis results