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Which reels can be counted by the machine?

X Ray Counter
November 05, 2025
Category Connection: X Ray Counter
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Tags:
#x ray component counter #x ray parts counter #smt reel x ray counter
Brief: Watch as we walk through the full process, from initial setup to real-world testing of the Microfocus and Closed Semi-auto X-ray reel Counter XC-01. This video demonstrates how the machine automatically counts components on various reel sizes, scans barcodes, and prints labels, showcasing its ultrafast speed and AI-powered accuracy for B2B electronics manufacturing.
Related Product Features:
  • Features an 80kV closed-type X-ray tube with a 17-inch super definition FPD for maintenance-free operation and long lifetime.
  • Achieves ultrafast counting speeds of 7-10 seconds for reels up to 17 inches, including those with moisture barrier bags.
  • Automatically scans barcodes and QR codes while counting and prints corresponding labels upon reel removal.
  • Utilizes a permanently updated AI deep learning algorithm for automatic component identification and improved accuracy over time.
  • Supports connectivity with MES, ERP, and WMS management systems for seamless integration into production workflows.
  • Ensures operator safety with radiation leakage below 1μSv/h, safety interlocks, anti-pinch light curtains, and emergency stop buttons.
  • Delivers high counting accuracy, from 99.98% for 01005 components to 99.99% for larger sizes like 0201 and above.
  • Connects to a cloud database for automatic algorithm updates and shared learning across machines to enhance efficiency and coverage.
FAQs:
  • What is the maximum reel size the XC-01 can handle?
    The XC-01 supports reels and trays up to 17 inches (430mm) in diameter, including those packaged with a moisture barrier bag.
  • How fast is the counting process, and what accuracy can I expect?
    Counting takes just 7-10 seconds per cycle, with accuracy rates of 99.98% for 01005 components and 99.99% for 0201 and larger sizes.
  • Does the machine integrate with factory management systems?
    Yes, the XC-01 supports connection to MES, ERP, WMS, and other management systems, and it automatically scans codes and records work order numbers for traceability.
  • How does the AI deep learning algorithm improve counting performance?
    The AI algorithm automatically identifies components, learns from counted data (like aspect ratio and image deformation), and becomes more accurate over time. It is permanently updated for free via a cloud database.
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