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Case Study: WELLMAN X6800 X-Ray Inspection for Aluminum Sheets & Aluminum Alloy Plates

Industry Pain Point

Aluminum sheets are widely used in new energy, automotive, electronics and hardware industries. Hidden internal defects including micro pores, shrinkage cavities, tiny cracks, metal inclusions and delamination cannot be identified by visual inspection or destructive slicing. These invisible flaws reduce structural strength, lead to air leakage, fracture and mass product scrap after assembly.

WELLMAN X6800 X-Ray Inspection Solution

Equipped with 5μm microfocus closed X-ray tube and 60° tilt HD flat panel detector, X6800 delivers distortion-free multi-angle high-definition imaging for thin & thick aluminum sheets without magnification loss:
  • 530×530mm large worktable with 10KG load supports batch stacking inspection of aluminum sheets
  • One-click navigation quickly locks suspected defect areas
  • Intelligent software auto calculates void rate, crack length and inclusion size, marks OK/NG with red-green prompts
  • Custom inspection programs for fully automatic mass testing
  • Simple operation; operators master all functions after only 2 hours training

Main Inspection Items for Aluminum Sheets

  1. Internal volume defects: pores, shrinkage cavities, loose structure
  2. Structural damage: micro cracks, layer separation, uneven thickness
  3. Foreign impurities: iron scraps, oxide slag, non-metallic inclusions
  4. Welding zone: welding voids, incomplete fusion for welded aluminum panels

On-site Application Effect

An aluminum material processing factory deployed X6800 for full incoming inspection of aluminum sheets:
  1. 100% non-destructive testing, no damage to raw aluminum materials
  2. Unified automatic measurement standard eliminates human fatigue-induced misjudgment and missed inspection
  3. Rapid detection up to 3 seconds per testing point, matching high-speed production line rhythm
  4. Complete radiation safety interlock system, radiation leakage far below international safety standard ≤1μSv/h

Case Study: WELLMAN X6800 X-Ray Inspection for Aluminum Sheets & Aluminum Alloy Plates      Case Study: WELLMAN X6800 X-Ray Inspection for Aluminum Sheets & Aluminum Alloy Plates 


   Case Study: WELLMAN X6800 X-Ray Inspection for Aluminum Sheets & Aluminum Alloy Plates  Case Study: WELLMAN X6800 X-Ray Inspection for Aluminum Sheets & Aluminum Alloy Plates


Summary

WELLMAN X6800 achieves full internal flaw non-destructive inspection for all specifications of aluminum sheets and alloy plates, strictly controlling raw material quality and cutting post-processing scrap loss.

Contact Us

Company: Shenzhen Weiming Photoelectricity Co., Ltd (WELLMAN X-Ray Solution)

Address: 5F, Building 3, Anda Electronic Industrial Park, Bao'an District, Shenzhen, China

Tel: +86-18173552695

Email: sales11@well-man.com

Official Website: www.well-man.com