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Boost production accuracy with IL-1000 X-Ray Parts Counter

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Boost production accuracy with IL-1000 X-Ray Parts Counter

Merknaam:	WELLMAN
Modelnummer:	IL-1000
Moq:	1
Betalingsvoorwaarden:	T/T

Gedetailleerde informatie

Productbeschrijving

Gedetailleerde informatie

Plaats van herkomst:

China

Certificering:

CE,FDA

Afmetingen:

2700 mm (L) * 1400 mm (B) * 1900 mm (H)

gewicht:

3000KG

Voeding:

AC110-220V 50/60Hz

Maximaal vermogen:

4800W

industriële pc:

I7 CPU, 16G RAM, 256G SSD+4T HDD

Markeren:

IL-1000 X-Ray parts counter

X-Ray counter for production accuracy

X-Ray parts counter with warranty

Productbeschrijving

Boost Production Accuracy with IL-1000 X-Ray Parts Counter

The IL-1000 is an in-line fully automatic X-ray parts counter designed for precision component counting in industrial manufacturing environments.

Hardware Specifications

X-ray Source
Type	Microfocus
Max Tube Voltage	80kV
Max Tube Current	700μA
Focal Spot Size	30μm

Flat Panel Detector
Type	Super definition digital FPD
Effective Area	430mm × 430mm
Pixel Size	139μm
Resolution	3072 × 3072

Reel/Tray Counting Capabilities
Max Size	Auto mode 15" (380mm), Manual mode 17" (430mm)
Max Thickness	Auto mode 50mm, Manual mode 80mm
Min Parts Size	01005
Speed	12-15s
Accuracy	01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Media Type	Reel materials, tray materials with moisture-proof bag

Equipment Specifications
Dimensions	2700mm (L) × 1400mm (W) × 1900mm (H)
Weight	3000kg
Power Supply	AC110-220V 50/60HZ
Max Power	4800W
Industrial PC	I7 CPU, 16G RAM, 256G SSD + 4T HDD
Displayer	24" HDMI LCD
Management System Connection	MES, ERP, etc.

Workflow Process

Loading: After the reel vehicle is pushed in, the manipulator automatically loads, supporting 7 to 15 inches of reel
Max Loading Quantity: 200 reels (7" with 8mm thickness)
Barcode Scanning: Can scan barcode, QR code
Reel Transfer: Automatic belt transfer
Labelling: Automatically print and paste labels after counting, and upload data automatically
Unloading: The manipulator automatically puts into the reel vehicle

Safety Features

Radiation Leakage: No leakage, international standard: ≤1μSv/h
Back Door Safety Interlock: Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can't turn on the X-ray
Emergency Stop: In front of the operation position, press to power off

Speed and Accuracy Performance

Reel Size	Parts Size	Quantity	Accuracy	Speed
7" (180mm)	01005	40000	99.98%	14-15s
7" (180mm)	0201	10000	99.99%	13-15s
7" (180mm)	0402	10000	99.99%	13-15s
7" (180mm)	0603	5000	99.99%	12-15s
10" (254mm)	1206	5000	99.99%	12-15s
15" (380mm)	1206	10000	99.99%	12-15s

Performance continues to improve with regular algorithm updates for faster and more accurate counting.

Working Principle

Key Advantages

80kV X-ray tube with longer lifetime and maintenance-free operation
Super definition 17" digital flat panel detector (FPD)
Ultrafast counting with top speed of only 12 seconds per reel
Supports maximum 17" (430mm) reel or tray with moisture barrier bags
Permanently updated AI deep learning algorithm for free, with support for MES, ERP, WMS, and other management systems
Manual mode support for special cases including small quantity reels, overweight & oversize reels, and packaged reels
AGV docking support for fully automated unmanned counting processes
Work order number functionality and counting record query & statistics

Artificial Intelligence Deep Learning Algorithm

Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components without manual algorithm binding. The AI system learns from counted component data including:

Aspect ratio analysis
Corner angle measurements for each component
Slope analysis between components from inside to outside
Component image deformation tracking from inside to outside

As counting operations increase, the algorithm becomes progressively more accurate. The system easily handles similar components or larger trays with enhanced precision over time.

Cloud Database Integration

Every Wellman X-ray counter connects to our cloud database. Machine data and images upload to the cloud, while the system automatically downloads the latest database updates. Our engineers optimize algorithms based on collected data and regularly update the database for all customers.

Over time, counting accuracy approaches 100% with expanding component type coverage. When counting new components, our software accesses stored database data for higher efficiency, accuracy, and coverage.

Sample Images

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product details

RÖNTGENSTRAALteller

PCB X Ray Machine

SMD toren

Geautomatiseerde Röntgeninspectie

Elektronika X Ray Machine

Solder Paste Opslagkast

Hamamatsu Röntgenbron

BGA-röntgenmachine

Automatische splitsmachine

SMT X Ray Machine

Hamamatsu beeldversterker

3D röntgeninspectie

Röntgenbeeldversterker

Boost production accuracy with IL-1000 X-Ray Parts Counter

IL-1000 X-Ray parts counter

X-Ray counter for production accuracy

X-Ray parts counter with warranty