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Company news about WELLMAN XC-01 X-Ray Counter: Clear Advantages Over Traditional Counters

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Mr. Jeff Chan
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WELLMAN XC-01 X-Ray Counter: Clear Advantages Over Traditional Counters

2026-01-09
In SMT production’s material management, counting efficiency and accuracy directly impact production schedules and cost control. Traditional counters rely on manual assistance or mechanical contact counting, which can no longer meet the high-efficiency needs of modern electronics manufacturing. The WELLMAN XC-01 X-Ray Counter, with core technological breakthroughs, stands out with absolute advantages over traditional models, becoming a key equipment for factories to improve quality and efficiency.

1. Doubled Speed, No More Waiting

Traditional counters often take tens of seconds or even minutes to count a single reel, requiring repeated mode switching and manual intervention for multi-reel counting. The XC-01 adopts 80kV microfocus X-ray technology paired with an AI deep learning algorithm—counting 4×7” reels or 1×15” (380mm) reel in just 7-10 seconds, far faster than traditional equipment. It also eliminates the need for single/multi-reel mode switching and automatically prints labels when reels are retrieved, getting rid of tedious operations.

2. Superior Accuracy, Zero Counting Errors

Traditional counters lack precision for micro-components like 01005, requiring high manual recheck costs and risking component damage due to mechanical contact. The XC-01 achieves 99.98% accuracy for 01005 components and 99.99% for 0201 and larger sizes. Its non-contact X-ray detection avoids component damage and eliminates the need for manual rechecks. With continuous algorithm optimization via cloud database, accuracy approaches 100% with more usage.

3. Wide Adaptability, Handles Complex Scenarios

Traditional counters struggle with special cases like moisture-barrier-bagged reels, complex tall parts, or small batches of scattered components, limiting their application. The XC-01 supports reels/trays up to 17” (430mm), penetrates moisture barrier bags for direct counting, and accurately identifies micro-components, complex tall parts, and small-batch scattered components alike. It also auto-scans barcodes/QR codes and seamlessly integrates with MES/ERP/WMS systems for digital management.

4. Safe & Low-Maintenance, Reduces Overall Costs

Traditional counters require dedicated staff to monitor for long hours, incurring high training costs and risking fatigue-induced errors. The XC-01 is easy to operate with no professional skills needed. It meets international safety standards (radiation leakage ≤1μSv/h) and is equipped with multiple protections including anti-pinch light curtains and emergency stop buttons. Its 80kV closed-type X-ray tube is maintenance-free with a long lifespan, significantly reducing equipment operation and maintenance costs for hassle-free material management.
Compared to the limitations of traditional counters, the WELLMAN XC-01 X-Ray Counter redefines SMT counting standards with its core advantages of "speed, accuracy, versatility, and cost-saving." To upgrade your material management efficiency, visit www.well-man.com or contact sales11@well-man.com for inquiries.
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Home > News >

Company news about-WELLMAN XC-01 X-Ray Counter: Clear Advantages Over Traditional Counters

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WELLMAN XC-01 X-Ray Counter: Clear Advantages Over Traditional Counters

2026-01-09
In SMT production’s material management, counting efficiency and accuracy directly impact production schedules and cost control. Traditional counters rely on manual assistance or mechanical contact counting, which can no longer meet the high-efficiency needs of modern electronics manufacturing. The WELLMAN XC-01 X-Ray Counter, with core technological breakthroughs, stands out with absolute advantages over traditional models, becoming a key equipment for factories to improve quality and efficiency.

1. Doubled Speed, No More Waiting

Traditional counters often take tens of seconds or even minutes to count a single reel, requiring repeated mode switching and manual intervention for multi-reel counting. The XC-01 adopts 80kV microfocus X-ray technology paired with an AI deep learning algorithm—counting 4×7” reels or 1×15” (380mm) reel in just 7-10 seconds, far faster than traditional equipment. It also eliminates the need for single/multi-reel mode switching and automatically prints labels when reels are retrieved, getting rid of tedious operations.

2. Superior Accuracy, Zero Counting Errors

Traditional counters lack precision for micro-components like 01005, requiring high manual recheck costs and risking component damage due to mechanical contact. The XC-01 achieves 99.98% accuracy for 01005 components and 99.99% for 0201 and larger sizes. Its non-contact X-ray detection avoids component damage and eliminates the need for manual rechecks. With continuous algorithm optimization via cloud database, accuracy approaches 100% with more usage.

3. Wide Adaptability, Handles Complex Scenarios

Traditional counters struggle with special cases like moisture-barrier-bagged reels, complex tall parts, or small batches of scattered components, limiting their application. The XC-01 supports reels/trays up to 17” (430mm), penetrates moisture barrier bags for direct counting, and accurately identifies micro-components, complex tall parts, and small-batch scattered components alike. It also auto-scans barcodes/QR codes and seamlessly integrates with MES/ERP/WMS systems for digital management.

4. Safe & Low-Maintenance, Reduces Overall Costs

Traditional counters require dedicated staff to monitor for long hours, incurring high training costs and risking fatigue-induced errors. The XC-01 is easy to operate with no professional skills needed. It meets international safety standards (radiation leakage ≤1μSv/h) and is equipped with multiple protections including anti-pinch light curtains and emergency stop buttons. Its 80kV closed-type X-ray tube is maintenance-free with a long lifespan, significantly reducing equipment operation and maintenance costs for hassle-free material management.
Compared to the limitations of traditional counters, the WELLMAN XC-01 X-Ray Counter redefines SMT counting standards with its core advantages of "speed, accuracy, versatility, and cost-saving." To upgrade your material management efficiency, visit www.well-man.com or contact sales11@well-man.com for inquiries.
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