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Six Axis Servo Driven X ray inspection machine for SMT Accurate Electronic Assembly Check

Six Axis Servo Driven X ray inspection machine for SMT Accurate Electronic Assembly Check

Szczegółowe informacje
Opis produktu
Six Axis Servo Driven X-ray Inspection Machine for SMT Accurate Electronic Assembly Check
Core Advantages
  • Closed type X-ray tube with over 10,000 hours lifetime, maintenance-free
  • New generation 5" HD digital flat panel detector (FPD)
  • Automatic navigation window - table moves to where you click
  • Belt transmission with width adjustment by lead screw & guide rail, max width 620mm
  • 6-axis motion system equipped with servo motor, X-ray tube and FPD move in sync
  • Edit inspection procedures for automated inspection in large quantities
  • Easy to operate with quick defect finding - only 2 hours training required
Working Principle
Six Axis Servo Driven X ray inspection machine for SMT Accurate Electronic Assembly Check 0
Hardware Specifications
X-ray Source
TypeClosed, microfocus
Max Tube Voltage90kV
Max Tube Current200μA
Focal Spot Size5μm
FunctionAuto preheat
Flat Panel Detector
BrandIRay
Effective Area130mm × 130mm
Pixel Size85μm
Resolution1536 × 1536
Frame Rate20fps
Tiltable Angle60°
Inspection
TransmissionBelt
MotorServo motor
Detectable AreaLength 520mm, width 80-430mm adjustable
Max Load10kg
Equipment
MagnificationGeometry 200X | System 1500X
Inspection SpeedMax 3.0s/point
Dimensions2600mm (L) × 1300mm (W) × 1800mm (H)
Host Machine Dimensions1400mm (L) × 1300mm (W) × 1800mm (H)
Weight2200kg
Power SupplyAC110-220V 50/60HZ
Max Power3000W
Industrial PCI7 CPU, 16G RAM, 240GB SSD + 1T HDD
Displayer24" HDMI LCD
Safety Features
Radiation LeakageNo leakage, international standard: ≤1μSv/h
Lead Glass Observation WindowTransparent lead glass window shields radiation to observe inner status
Window and Back Door Safety InterlockX-ray tube powers off immediately when window or back door is opened
Electromagnetic Safety SwitchLocks when X-ray is on, preventing observation window opening
Emergency StopLocated next to operation position, press to power off
Tube ProtectionSoftware prevents leaving without closing X-ray tube
Software Functions
Function Module
OperationKeyboard and mouse can finish all operations
X-ray Tube ControlUsing mouse to click the X button can turn on or off the X-ray. The real-time tube voltage and current value will display beside, users can click up and down button, or drag the slider, or type to adjust.
Status BarIndicates the interlock status, pre-heat status, and X-ray status by flashing alternately red and green.
Image Effect AdjustmentThe brightness, contrast and gain of the image can be adjusted freely to achieve a satisfactory result.
Product ListUsers can save the inspection parameters such as Z-axis position, brightness, contrast and gain, and can directly call the parameters when inspecting the same product, to improve the inspection efficiency.
Navigation WindowAfter the camera takes a photo of the table, click anywhere in the photo, the table will move to the place you click and display on the screen.
Motion Axis StatusDisplay real-time coordinates.
Inspection ResultThe measurement results (voids rate, distance, area, etc., set by users) display in order.
Speed ControlThe movement speed of each axis can be adjusted to slow, normal and fast.
Voids Rate Measurement
Automatic CalculationClick on two points to determine a rectangle. The software automatically finds and measures the edge of the solder ball in the rectangle, the pad and the internal voids, and can get the data of the voids rate, the area of the solder ball, the circumference, the biggest void's rate, the length and the width, and indicates NG or OK by red and green.
Parameters AdjustmentUsers can adjust the grayscale threshold, pixel, contrast, size filtering and other parameters to get accurate results of automatic calculation.
Add Voids ManuallyUsers can draw a polygon or a free figure and calculate it as a void into the void rate.
Save ParametersUsers can save parameters such as grayscale threshold, pixel, contrast, size filtering and other parameters, and can directly call the parameters when detecting the same product, to improve the detection efficiency.
Other Measurement Functions
DistanceClick the A and B points to set as the baseline, then click the C point to measure the vertical distance from the C point to the baseline.
Distance RateIt is mostly used to measure the soldering rate of the through-hole. Set one more point "D" than the distance. Divide the vertical distance from the D point to baseline by the vertical distance of the C point, to obtain the percentage ratio of the vertical distance of D to C.
AngleClick the A and B points to set as the baseline, then click the C point to measure the angle between the BA and BC rays.
RadiusIt is mostly used to measure round components such as solder balls. Click three points to determine a circle and measure the circumference, area and radius.
PerimeterIt is mostly used to measure square components, click two points to determine a square, measure the length, width and area.
Automatic Inspection
Manual SettingUsers can set any positions on the table as inspection points, the software will automatically inspect and save the picture.
ArrayFor the regular inspection points, users only need to set two of the inspection points and the number of rows and columns, the software will automatically inspect each point and save pictures.
Automatic IdentificationFor inspection points with obvious features, the software automatically identifies the positions, takes measurements, and saves the image.
Typical Applications

BGA solder inspection, PCB through-hole detection, IC and LED assembly check, capacitor and inductor testing, automotive electronics, cable and fiberglass analysis.

Six Axis Servo Driven X ray inspection machine for SMT Accurate Electronic Assembly Check 1
BGA Solder Bridge
Six Axis Servo Driven X ray inspection machine for SMT Accurate Electronic Assembly Check 2
BGA Solder Voids
Six Axis Servo Driven X ray inspection machine for SMT Accurate Electronic Assembly Check 3
PCB Through-Hole
Six Axis Servo Driven X ray inspection machine for SMT Accurate Electronic Assembly Check 4
IC Voids and Gold Wire
Six Axis Servo Driven X ray inspection machine for SMT Accurate Electronic Assembly Check 5
LED Solder Voids
Six Axis Servo Driven X ray inspection machine for SMT Accurate Electronic Assembly Check 6
LED Gold Wire Crack
Six Axis Servo Driven X ray inspection machine for SMT Accurate Electronic Assembly Check 7
Capacitor
Six Axis Servo Driven X ray inspection machine for SMT Accurate Electronic Assembly Check 8
Inductor
Six Axis Servo Driven X ray inspection machine for SMT Accurate Electronic Assembly Check 9
Sensor
Six Axis Servo Driven X ray inspection machine for SMT Accurate Electronic Assembly Check 10
Thyristor Surge Suppressors
Six Axis Servo Driven X ray inspection machine for SMT Accurate Electronic Assembly Check 11
Fiberglass
Six Axis Servo Driven X ray inspection machine for SMT Accurate Electronic Assembly Check 12
Cable
Six Axis Servo Driven X ray inspection machine for SMT Accurate Electronic Assembly Check 13
Diode
Six Axis Servo Driven X ray inspection machine for SMT Accurate Electronic Assembly Check 14
Steel Pipe Welding Gap
Six Axis Servo Driven X ray inspection machine for SMT Accurate Electronic Assembly Check 15
Automobile Electronics