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Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life

Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life

Brand Name: Wellman
Model Number: IL-1000
MOQ: 1
Payment Terms: T/T
Detail Information
Place of Origin:
CHINA
Certification:
CE/FDA
X-ray Tube Voltage:
80KV
Type:
Closed,microfocus
Max Tube Voltage:
80kv
Effective Area:
430mm*430mm
Pixel Size:
139μm
Resolution:
3072*3072
Packaging Details:
wooden case
Highlight:

X Ray Reel Counter With AI

,

high precision X Ray Reel Counter

,

x ray counting machine With AI

Product Description
Automatic X-ray Reel Counter with AI for Industrial SMD Counting
Working Principle
Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life 0
Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life 1
Our Advantages
  • 80kV X-ray tube with extended lifetime and maintenance-free operation
  • Super definition 17" digital flat panel detector (FPD)
  • Ultrafast counting with top speed of 12 seconds per reel
  • Supports maximum 17" (430mm) reel or tray with moisture barrier bags
  • Permanently updated AI deep learning algorithm with free updates
  • Integration with MES, ERP, WMS and other management systems
  • Manual mode for special cases (small quantities, overweight/oversize reels, packaged reels)
  • AGV docking support for fully automated counting process
  • Work order number functionality with counting record query & statistics
Hardware Parameters
X-ray Source
Type Microfocus
Max tube voltage 80kV
Max tube current 700μA
Focal spot size 30μm
Flat Panel Detector
Type Super definition digital FPD
Effective area 430mm * 430mm
Pixel size 139μm
Resolution 3072 * 3072
Reel/Tray Counting
Max size Auto mode 15" (380mm), manual mode 17" (430mm)
Max thickness Auto mode 50mm, Manual mode 80mm
Min parts size 01005
Speed 12-15s
Accuracy 01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Media type Reel materials, tray materials with moisture-proof bag
Equipment Specifications
Dimensions 2700mm (L) * 1400mm (W) * 1900mm (H)
Weight 3000kg
Power supply AC110-220V 50/60HZ
Max power 4800W
Industrial PC I7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer 24" HDMI LCD
Management system connection MES, ERP, etc.
Workflow
Loading Automatic manipulator loading for 7 to 15 inch reels
Max loading quantity 200 reels (7" with 8mm thickness)
Barcode scanning Supports barcode and QR code scanning
Reel transfer Automatic belt transfer system
Labelling Automatic label printing and application with data upload
Unloading Automatic manipulator unloading to reel vehicle
Safety Features
Radiation leakage No leakage (≤1μSv/h, international standard)
Back door safety interlock X-ray tube powers off immediately when door opens
Emergency stop Front-mounted emergency stop button
Speed and Accuracy
Reel size Parts size Quantity Accuracy Speed
7" (180mm) 01005 10000 99.98% 12-13s
7" (180mm) 0201 10000 99.99% 11-12s
7" (180mm) 0402 10000 99.99% 11-12s
7" (180mm) 0603 5000 99.99% 10-11s
10" (254mm) 1206 5000 99.99% 10-11s
15" (380mm) 1206 10000 99.99% 11-12s
Artificial Intelligence Deep Learning Algorithm

Our counting software utilizes a powerful AI deep learning algorithm that automatically identifies components without manual binding. The algorithm learns from counted component data including:

  • Aspect ratio
  • Corner angles of each component
  • Slope between components from inside to outside
  • Image deformation patterns from inside to outside

Counting accuracy improves with increased usage. The system easily handles similar components or larger trays as the algorithm evolves.

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Cloud Database

Every Wellman X-ray counter connects to our cloud database. Machine data and images upload to the cloud while automatically downloading the latest database updates. Our engineers optimize algorithms based on collected data and regularly update customer systems.

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Over time, counting accuracy approaches 100% with expanding component type coverage. When encountering new components, the system leverages existing database matches for higher efficiency and accuracy.

Sample Images
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