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Artificial Intelligence X-ray Reel Counter Integrated with MES, ERP and WMS Systems

Artificial Intelligence X-ray Reel Counter Integrated with MES, ERP and WMS Systems

Brand Name: WELLMAN
Model Number: X-ray reel Counter XC - 01
MOQ: 1
Price: 20000 - 30000 dollars
Payment Terms: T/T
Detail Information
Place of Origin:
China
Certification:
CE , FDA , ISO9001
Packaging Details:
wooden case
Highlight:

AI X-ray reel counter with MES integration

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X-ray counter with ERP system compatibility

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WMS integrated X-ray reel counter

Product Description
Artificial Intelligence X-ray Reel Counter Integrated with MES, ERP and WMS Systems
Advanced AI-powered X-ray reel counter featuring seamless integration with manufacturing execution systems (MES), enterprise resource planning (ERP), and warehouse management systems (WMS).
Key Advantages
  • 80kV closed type X-ray tube with extended lifetime and maintenance-free operation
  • 17" Super definition digital flat panel detector (FPD)
  • Ultrafast counting: four 7" reels or one 15" (380mm) reel processed in under 10 seconds
  • Supports maximum 17" (430mm) reel or tray with moisture barrier bag
  • Permanently updated AI deep learning algorithm with free updates
  • Automatic barcode scanning and simultaneous counting with label printing upon reel removal
  • No manual mode switching required - automatically prints labels for single reel counting
  • Work order number functionality with comprehensive counting record query and statistics
Working Principle
Artificial Intelligence X-ray Reel Counter Integrated with MES, ERP and WMS Systems 0
Equipment Parameters
X-ray Source
Type Integrated, microfocus
Max Tube Voltage 80kV
Max Tube Current 700μA
Focal Spot Size 30μm
Flat Panel Detector
Type Super definition digital FPD
Effective Area 430mm × 430mm
Pixel Size 139μm
Resolution 3072 × 3072
Reel/Tray Counting
Max Size 17" (430mm)
Max Thickness 88mm
Min Parts Size 01005
Speed 7-10 seconds
Accuracy 01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Equipment Specifications
Dimensions 1000mm (L) × 1300mm (W) × 1820mm (H)
Weight 580kg
Power Supply AC110-220V 50/60HZ
Max Power 800W
Industrial PC I7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer 24" HDMI LCD
Additional Functions
Auto Code Scanning Barcode and QR code
Label Printing Prints corresponding label when user takes out a reel
Counting Record Inquiry by time range, work order number
Management System Connection MES, ERP, WMS etc.
Mode Switching No need to switch single/multi reel mode
Work Order Number Support work order number recording
Safety Features
Radiation Leakage No leakage, international standard: ≤1μSv/h
Back Door Safety Interlock X-ray tube powers off immediately when back door opens
Anti-pinch Protection Safety light curtain covers entire drawer, stops immediately upon obstruction
Emergency Stop Front-mounted emergency stop button for immediate power cutoff
Speed and Accuracy Performance
Reel Size Parts Size Quantity Accuracy Speed
7" (180mm) 01005 40000 99.98% 9-10s
7" (180mm) 0201 20000 99.99% 8-9s
7" (180mm) 0402 10000 99.99% 7-8s
7" (180mm) 0603 5000 99.99% 7-8s
10" (254mm) 1206 5000 99.99% 7-8s
15" (380mm) 1206 10000 99.99% 7-8s
Artificial Intelligence Deep Learning Algorithm
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components without requiring manual algorithm binding. The AI system learns from counted component data including:
  • Aspect ratio analysis
  • Corner angle measurements for each component
  • Slope analysis between components from inside to outside
  • Image deformation tracking from inner to outer components
Artificial Intelligence X-ray Reel Counter Integrated with MES, ERP and WMS Systems 1
Cloud Database Integration
Every Wellman X-ray counter connects to our secure cloud database, automatically uploading machine data and images while receiving the latest database updates. Our engineering team continuously optimizes algorithms based on collected data, providing regular cloud database enhancements for all customers.
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Sample Images
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