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Automatic X-ray Reel Counter with 99.99% Counting Accuracy and AI Deep Learning Algorithm

Automatic X-ray Reel Counter with 99.99% Counting Accuracy and AI Deep Learning Algorithm

Brand Name: WELLMAN
Model Number: X-ray reel Counter XC - 01
MOQ: 1
Payment Terms: T/T
Supply Ability: Worldwide supply
Detail Information
Place of Origin:
China
Certification:
CE,ISO9001,FDA
Packaging Details:
Wooden case
Supply Ability:
Worldwide supply
Highlight:

automatic X-ray reel counter

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high accuracy X-ray counting machine

Product Description
Automatic Scanning & Intelligent X-ray Reel Counter with 99.99% Counting Accuracy
Product Overview

The XC-O1 Automatic X-ray Reel Counter delivers exceptional counting accuracy through advanced scanning technology and AI-powered algorithms, making it ideal for high-volume electronic component manufacturing environments.

Key Advantages
  • 80kV closed type X-ray tube with extended lifetime and maintenance-free operation
  • 17" Super definition digital flat panel detector (FPD)
  • Ultrafast counting: four 7" reels or one 15" (380mm) reel in less than 10 seconds
  • Supports maximum 17" (430mm) reel or tray with moisture barrier bag
  • Permanently updated AI deep learning algorithm with free updates
  • Seamless integration with MES, ERP, WMS, and other management systems
  • Automatic code scanning and simultaneous counting with label printing
  • No mode switching required between single/multi reel operations
  • Work order number functionality with comprehensive counting record query & statistics
Working Principle
Diagram showing working principle of X-RAY XCO1 component counter
Technical Specifications
X-ray Source
TypeIntegrated, microfocus
Max tube voltage80kV
Max tube current700μA
Focal spot size30μm
Flat Panel Detector
TypeSuper definition digital FPD
Effective area430mm × 430mm
Pixel size139μm
Resolution3072 × 3072
Reel/Tray Counting
Max size17" (430mm)
Max thickness88mm
Min parts size01005
Speed7-10 seconds
Accuracy01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Equipment Specifications
Dimensions1000mm (L) × 1300mm (W) × 1820mm (H)
Weight580kg
Power supplyAC110-220V 50/60HZ
Max power800W
Industrial PCI7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer24" HDMI LCD
Additional Functions
Auto code scanningBarcode and QR code
Label printingPrints corresponding label when user takes out a reel
Counting recordInquiry by time range, work order number
Management system connectionMES, ERP, WMS etc.
Mode switchingNo need to switch single/multi reel mode
Work order no.Support work order number recording
Safety Features
Radiation leakageNo leakage, international standard: ≤1μSv/h
Back door safety interlockX-ray tube powers off immediately when back door opens
Anti-pinchSafety light curtain covers entire drawer, stops immediately when obstruction detected
Emergency stopLocated at front operation position for immediate power cutoff
Speed and Accuracy Performance
Reel size Parts size Quantity Accuracy Speed
7" (180mm) 01005 40000 99.98% 9-10s
7" (180mm) 0201 20000 99.99% 8-9s
7" (180mm) 0402 10000 99.99% 7-8s
7" (180mm) 0603 5000 99.99% 7-8s
10" (254mm) 1206 5000 99.99% 7-8s
15" (380mm) 1206 10000 99.99% 7-8s
Artificial Intelligence Deep Learning Algorithm

Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components and applies appropriate algorithms without manual binding. The AI learns from counted component data including:

  • Aspect ratio analysis
  • Angle measurement of each component corner
  • Slope analysis between components from inside to outside
  • Deformation tracking of component images throughout the reel

As counting operations increase, the system becomes progressively more accurate. The algorithm easily adapts to similar components or larger trays, ensuring consistent performance across varying requirements.

Visualization of AI deep learning algorithm process
Cloud Database Integration

Every Wellman X-ray counter connects to our cloud database, automatically uploading machine data and images while downloading the latest database updates. Our engineering team continuously optimizes algorithms based on collected data, providing regular cloud database updates for all customers.

Diagram of cloud database system architecture

This continuous improvement cycle ensures counting accuracy approaches 100% over time while expanding component type coverage. When encountering new components, the system can instantly access stored data from our database, delivering higher efficiency, accuracy, and broader coverage.

Sample Images
Sample image of reel counting process Sample image of component detection Sample image of counting statistics Sample image of label printing output