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| Brand Name: | Wellman |
| Model Number: | XC-01 |
1. Working Principle
2. Equipment Advantages
2.1.Closed type X-ray tube, longer lifetime, maintenance-free.
2.2. Support max 17” (430mm) reel or tray with a moisture barrier bag.
2.3. Permanently updated AI deep learning algorithm for free, support connecting MES, ERP, WMS, and other management systems.
2.4. Automatically scan codes and count at the same time, and then print the corresponding label when user takes out a reel.
2.5. No need to switch single/multi reel mode, automatically print the label when users count one reel.
2.6. Support work order number function and counting record query & statistics.
3. Equipment Parameters
|
X-ray source |
Type |
Closed, microfocus |
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Max tube voltage |
80kV |
|
|
Max tube current |
700μA |
|
|
Focal spot size |
30μm |
|
|
Flat panel detector |
Type |
Super definition digital FPD |
|
Effective area |
430mm*430mm |
|
|
Pixel size |
139μm |
|
|
Resolution |
3072*3072 |
|
|
Reel/tray counting |
Max size |
17” (430mm) |
|
Max thickness |
88mm |
|
|
Min parts size |
01005 |
|
|
Speed |
7-10s |
|
|
Accuracy |
01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
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|
Equipment |
Dimensions |
1000mm (L) * 1300mm (W) * 1820mm (H) |
|
Weight |
580kg |
|
|
Power supply |
AC110-220V 50/60HZ |
|
|
Max power |
800W |
|
|
Industrial PC |
I7 CPU, 16G RAM, 256G SSD+4T HDD |
|
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Displayer |
24” HDMI LCD |
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Other functions |
Auto code scanning |
Barcode and QR code |
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Label printing |
print the corresponding label when user takes out a reel |
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Counting record |
Inquiry by time range, work order number |
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Management system connection |
MES, ERP, WMS etc. |
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Mode switching |
No need to switch single/multi reel mode |
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Work order no. |
Support work order number recording |
|
|
Safety |
Radiation leakage |
No leakage, international standard: ≤1μSv/h. |
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Back door safety interlock |
Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can’t turn on the X-ray |
|
|
Anti-pinch |
Safety light curtain covers the whole drawer, the drawer will stop immediately when something enters |
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Emergency stop |
In front of the operation position, press to power off |
4. Detailed Description of Main Advantages
4.1 Artificial intelligence deep learning algorithm
Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm. The algorithm can learn the counted component data, such as:
(1) Aspect ratio
(2)The angle of each corner of the component;
(3) Slope between components from inside to outside;
(4) Deformation of component images from the inside to the outside, etc.
4.2 Speed and Accuracy
Till now, the counting time and accuracy of various sizes of reels as below. It will be faster and more accurate as our algorithm updates.
|
Reel size |
Parts size |
Quantity |
Accuracy |
Speed |
|
7” (180mm) |
01005 |
40000 |
99.98% |
9-10s |
|
7” (180mm) |
0201 |
20000 |
99.99% |
8-9s |
|
7” (180mm) |
0402 |
10000 |
99.99% |
7-8s |
|
7” (180mm) |
0603 |
5000 |
99.99% |
7-8s |
|
10” (254mm) |
1206 |
5000 |
99.99% |
7-8s |
|
15” (380mm) |
1206 |
10000 |
99.99% |
7-8s |
4.3 Cloud database
Every Wellman X-ray counter can connect to our cloud database. The data and images of the machine will be uploaded to the cloud, and the machine will automatically download the latest database. Our engineers also optimize the algorithm in the background according to the images and data collected by each machine, and regularly update it to the database for customers.
5. Sample images
Video
Video
