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Flexible X-ray smd parts counter supports multiple component sizes and reel specifications

Flexible X-ray smd parts counter supports multiple component sizes and reel specifications

Brand Name: WELLMAN
Model Number: XC - 01
MOQ: 1
Payment Terms: T/T
Supply Ability: Worldwide supply
Detail Information
Place of Origin:
China
Certification:
CE,ISO9001,FDA
X-ray Voltage:
80kV
Counting Speed:
7-10s
Max Reel Size:
17" (430mm)
Min Part Size:
01005
Packaging Details:
Wooden case
Supply Ability:
Worldwide supply
Product Description
WELLMAN XC-01 X-ray Reel/Tray/Material Counting Equipment
Flexible counting system supports multiple component sizes and reel specifications with no mode switching required
Key Advantages
System Integration
Supports MES, ERP, WMS and other management systems
AI Deep Learning Algorithm
Permanently updated AI algorithm with counting accuracy up to 99.99% (01005 accuracy: 99.98%)
Closed X-ray Source
80kV (optional) X-ray tube with maximum lifetime and no leakage
Ultrafast Counting Speed
Counts four 7" reels or one 15" reel in only 7-10 seconds
Large Capacity Handling
Supports maximum 17" (430mm) reel with no mode switching required
Automated Workflow
Automatically scans and prints labels when removing the reel
Speed and Accuracy Performance
Reel Size Parts Size Quantity Accuracy Speed
7" (180mm) 01005 40000 99.98% 9-10s
7" (180mm) 0201 20000 99.99% 8-9s
7" (180mm) 0402 10000 99.99% 7-8s
7" (180mm) 0603 5000 99.99% 7-8s
10" (254mm) 1206 5000 99.99% 7-8s
15" (380mm) 1206 10000 99.99% 7-8s
Working Principle
X-ray component counter working principle diagram showing internal components and scanning process
Equipment Specifications
X-ray Source
Type Integrated, microfocus
Max Tube Voltage 80kV (optional)
Max Tube Current 700μA
Focal Spot Size 30μm
Flat Panel Detector
Type Super definition digital FPD
Effective Area 430mm * 430mm
Pixel Size 139μm
Resolution 3072 * 3072
Counting Capabilities
Max Size 17" (430mm)
Max Thickness 88mm
Min Parts Size 01005
Speed 7-10s
Accuracy 01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Equipment Details
Dimensions 1000mm (L) * 1300mm (W) * 1820mm (H)
Weight 580kg
Power Supply AC110-220V 50/60HZ
Max Power 800W
Industrial PC I7 CPU, 16G RAM, 256G SSD+4T HDD
Display 24" HDMI LCD
Safety Features
Radiation Leakage No leakage
Back Door Safety Interlock X-ray tube powers off immediately when back door opens; prevents X-ray activation when open
Anti-pinch Safety light curtain covers entire drawer; stops immediately when obstruction detected
Emergency Stop Front-mounted emergency stop button for immediate power cutoff
Cloud Database Integration
Cloud database integration diagram showing data flow between machines and cloud servers
AI Deep Learning Algorithm
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components and applies appropriate algorithms without manual binding.
The algorithm learns from counted component data including:
  • Aspect ratio
  • The angle of each corner of the component
  • Slope between components from inside to outside
  • Deformation of component images from the inside to the outside
AI deep learning algorithm visualization showing component analysis and pattern recognition
Sample Images
Sample X-ray image showing component counting accuracy Close-up X-ray image of electronic components on reel X-ray scanning result display with component count verification Multiple component types visualized through X-ray technology High-resolution X-ray image demonstrating counting precision Final sample image showing comprehensive component analysis results