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Fast response X-ray reel counting machine compatible with MES and ERP systems for LED components

Fast response X-ray reel counting machine compatible with MES and ERP systems for LED components

Brand Name: WELLMAN
Model Number: X-ray reel Counter XC - 01
MOQ: 1
Detail Information
Place of Origin:
China
Certification:
CE , FDA , ISO9001
Max Tube Voltage:
80kV
Max Reel Size:
17" (430mm)
Counting Accuracy:
01005 ≥ 99.98%, 0201 & Above ≥ 99.99%
Packaging Details:
wooden case
Product Description
Fast Response X-ray Reel Counting Machine
Advanced X-ray reel counting machine compatible with MES and ERP systems for LED components, featuring high-speed counting with exceptional accuracy.
Working Principle
Fast response X-ray reel counting machine compatible with MES and ERP systems for LED components 0
Key Advantages
  • 80kV closed type X-ray tube for longer lifetime and maintenance-free operation
  • 17" Super definition digital flat panel detector (FPD)
  • Four 7" reels or one 15" (380mm) reel in less than 10 seconds
  • Supports maximum 17" (430mm) reel or tray
  • Auto scans codes and counts simultaneously, printing labels
  • No need to switch single/multi reel modes
  • Work order number function with counting record query and statistics
  • Permanently updated AI deep learning algorithm
  • Supports MES, ERP, WMS systems
Equipment Specifications
X-ray Source
TypeClosed, microfocus
Max Tube Voltage80kV
Max Tube Current700μA
Focal Spot Size30μm
Flat Panel Detector
TypeSuper definition digital FPD
Effective Area430mm × 430mm
Resolution3072 × 3072
Pixel Size139μm
Reel Counting
Speed7-10 seconds
Max Size17" (430mm)
Max Thickness88mm
Min Parts Size01005
Accuracy01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Equipment
Dimensions1000mm (L) × 1300mm (W) × 1820mm (H)
Weight500kg
Displayer24" HDMI LCD
Power SupplyAC110-220V 50/60HZ
Max Power800W
Industrial PCI7 CPU, 16G RAM, 256G SSD+4T HDD
Additional Functions
Auto Code ScanningBarcode and QR code
Label PrintingPrints corresponding label when user takes out a reel
Counting RecordInquiry by time range, work order number
Management System ConnectionMES, ERP, WMS etc.
Mode SwitchingNo need to switch single/multi reel mode
Work Order No.Support
Safety Features
Radiation LeakageNo leakage
Back Door Safety InterlockX-ray tube powers off immediately
Anti-pinchSafety light curtain covers entire drawer, stops immediately when obstruction detected
Emergency StopLocated at front operation position, press to power off
Artificial Intelligence Deep Learning Algorithm
Fast response X-ray reel counting machine compatible with MES and ERP systems for LED components 1
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components and applies appropriate algorithms without manual binding. The AI learns from counted component data including:
  • Aspect ratio analysis
  • Angle measurement of each component corner
  • Slope calculation between components from inside to outside
  • Deformation analysis of component images from inside to outside
As component counting increases, results become progressively more accurate. The system easily handles similar components or larger trays with enhanced precision over time.
Cloud Database Integration
Fast response X-ray reel counting machine compatible with MES and ERP systems for LED components 2
Every Wellman X-ray counter connects to our cloud database, automatically uploading machine data and images while downloading the latest database updates. Our engineers continuously optimize algorithms based on collected data, providing regular cloud database updates for all customers.
Over time, counting accuracy approaches 100% with expanding component type coverage. When counting new components, if data exists in our database, the software directly accesses it, delivering higher efficiency, accuracy, and coverage.
Speed and Accuracy Performance
Reel Size Parts Size Quantity Accuracy Speed
7" (180mm) 01005 40000 99.98% 9-10s
7" (180mm) 0201 20000 99.99% 8-9s
7" (180mm) 0402 10000 99.99% 7-8s
7" (180mm) 0603 5000 99.99% 7-8s
10" (254mm) 1206 5000 99.99% 7-8s
15" (380mm) 1206 10000 99.99% 7-8s
Sample Images
Fast response X-ray reel counting machine compatible with MES and ERP systems for LED components 3 Fast response X-ray reel counting machine compatible with MES and ERP systems for LED components 4 Fast response X-ray reel counting machine compatible with MES and ERP systems for LED components 5 Fast response X-ray reel counting machine compatible with MES and ERP systems for LED components 6