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Inline XRay Inspection System Automatic BGA PCB Testing for SMT Production

Inline XRay Inspection System Automatic BGA PCB Testing for SMT Production

Brand Name: WELLMAN
Model Number: IL-3000
MOQ: 1
Payment Terms: T/T
Detail Information
Place of Origin:
CHINA
Certification:
CE, FDA
Type:
Microfocus
Max Tube Voltage:
90kV
Max Tube Current:
200μA
Focal Spot Size:
5μm
Detectable Area:
Length 520mm, Width 80-430mm Adjustable
Packaging Details:
Wooden case
Highlight:

automatic BGA X-ray inspection system

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inline PCB X-ray testing

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SMT production X-ray inspection

Product Description
Inline X-Ray Inspection System for Automatic BGA PCB Testing
Wellman In-line X-ray Inspection System IL-3000 with free tube automatic voids rate calculation for SMT production applications.
Key System Advantages
  • Closed type X-ray tube with over 10,000 hours lifetime, maintenance-free operation
  • New generation 5" HD digital flat panel detector (FPD) for high-resolution imaging
  • 6-axis motion system with servo motor (X-ray tube and FPD move synchronously)
  • Customizable inspection programs enable automated high throughput inspection
  • User friendly operation supports fast defect detection with only 2 hours of training
  • Automatic navigation window moves the table to any clicked position
  • Belt transmission with adjustable width via lead screw and guide rail (maximum width 620mm)
Hardware Specifications
X-ray Source
TypeClosed, microfocus
Max tube voltage90kV
Max tube current200μA
Focal spot size5μm
FunctionAuto preheat
Flat Panel Detector
BrandIRay
Effective area130mm * 130mm
Pixel size85μm
Resolution1536 * 1536
Frame rate20fps
Tiltable angle60°
Inspection System
TransmissionBelt
MotorServo motor
Detectable areaLength 520mm, width 80-430mm adjustable
Max load10kg
Equipment Specifications
MagnificationGeometry 200X | System 1500X
Inspection speedMax 3.0s/point
Dimensions2600mm (L) * 1300mm (W) * 1800mm (H)
Host machine dimensions1400mm (L) * 1300mm (W) * 1800mm (H)
Weight2200kg
Power supplyAC110-220V 50/60HZ
Max power3000W
Industrial PCI7 CPU, 16G RAM, 240GB SSD + 1T HDD
Displayer24" HDMI LCD
Working Principle
Diagram illustrating PCB/SMT X-ray inspection working principle showing component analysis and detection process
Safety Features
  • Radiation leakage: No leakage (≤1μSv/h - international standard)
  • Transparent lead glass observation window for safe internal viewing
  • Window and back door safety interlock system
  • Electromagnetic safety switch locks when X-ray is active
  • Emergency stop button near operation position
  • Automatic tube protection when leaving software
Software Capabilities
Function ModuleOperation
X-ray tube controlMouse-click operation with real-time voltage/current display and adjustment
Status barVisual indicators for interlock, pre-heat, and X-ray status
Image effect adjustmentCustomizable brightness, contrast and gain settings
Product listSave and recall inspection parameters for efficiency
Navigation windowClick-to-move functionality for precise positioning
Motion axis statusReal-time coordinate display
Inspection resultsClear display of measurement data with pass/fail indicators
Speed controlAdjustable movement speed for each axis
Voids Rate Measurement
  • Automatic calculation of solder ball voids rate, area, circumference
  • Manual void addition via polygon/freehand drawing
  • Parameter saving for consistent inspection of identical products
  • Adjustable parameters for precise measurement (grayscale threshold, pixel, contrast)
Additional Measurement Functions
  • Angle measurement between reference points
  • Radius measurement for circular components
  • Distance measurement with baseline reference
  • Distance rate calculation for through-hole soldering
  • Perimeter measurement for square components
Automatic Inspection Modes
  • Automatic feature recognition for characteristic inspection points
  • Manual point setting for custom inspection locations
  • Array mode for regular inspection patterns
Application Examples
Example of PCB X-ray inspection results showing component analysis and defect detection Close-up view of X-ray inspection showing detailed component internal structure