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Inline X Ray Inspection Machine For IC LED Mass Batch Inspection

Inline X Ray Inspection Machine For IC LED Mass Batch Inspection

Brand Name: WELLMAN
Model Number: IL-3000
MOQ: 1
Payment Terms: T/T
Detail Information
Place of Origin:
CHINA
Certification:
CE, FDA
Type:
Microfocus
Max Tube Voltage:
90kV
Max Tube Current:
200μA
Focal Spot Size:
5μm
Detectable Area:
Length 520mm, Width 80-430mm Adjustable
Packaging Details:
Wooden case
Highlight:

Inline X Ray Inspection Machine

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IC LED X Ray Inspection

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Mass Batch X Ray Inspection

Product Description
Inline X-Ray Inspection Machine For IC LED Mass Batch Inspection
Inline Microfocus X-Ray Inspection Machine - High-performance automated inspection solution featuring 5-inch HD FPD for BGA void analysis in SMT production lines.
Key Advantages
  • Sealed X-ray tube boasting a service life of over 10,000 hours and maintenance-free operation
  • Next-gen 5-inch HD digital flat panel detector (FPD) provides outstanding image clarity
  • Intelligent auto-navigation window automatically shifts the worktable to selected inspection spots
  • Conveyor belt system with lead screw and guide rail for flexible width adjustment, maximum width up to 620mm
  • 6-axis motion system with servo motors for synchronized X-ray tube and FPD movement
  • Customizable inspection procedures for automated high-volume production
  • Intuitive operation with quick defect identification - only 2 hours training required
Hardware Specifications
X-ray Source
TypeClosed, microfocus
Maximum Tube Voltage90kV
Maximum Tube Current200μA
Focal Spot Size5μm
FunctionAuto preheat
Flat Panel Detector
BrandIRay
Effective Area130mm × 130mm
Pixel Size85μm
Resolution1536 × 1536
Frame Rate20fps
Tiltable Angle60°
Inspection System
TransmissionBelt
MotorServo motor
Detectable AreaLength 520mm, width 80-430mm adjustable
Maximum Load10kg
Equipment Specifications
MagnificationGeometry 200X | System 1500X
Inspection SpeedMaximum 3.0s/point
Dimensions2600mm (L) × 1300mm (W) × 1800mm (H)
Host Machine Dimensions1400mm (L) × 1300mm (W) × 1800mm (H)
Weight2200kg
Power SupplyAC110-220V 50/60HZ
Maximum Power3000W
Industrial PCI7 CPU, 16G RAM, 240GB SSD + 1T HDD
Display24" HDMI LCD
Safety Features
  • Radiation leakage: No leakage, meets international standard (≤1μSv/h)
  • Electromagnetic safety switch locks when X-ray is active
  • Emergency stop button located near operation position
  • Built-in tube protection function blocks software exit if the X-ray tube remains energized
  • Radiation-resistant transparent lead glass viewing window enables safe real-time monitoring of internal working status
  • Safety interlock fitted for observation window and rear door; X-ray source instantly cuts off power once either is opened
Software Capabilities
Function ModuleOperation
X-ray Tube ControlMouse-click operation with real-time voltage/current display and adjustment
Status BarVisual indicators for interlock, pre-heat, and X-ray status
Image Effect AdjustmentCustomizable brightness, contrast and gain settings
Product ListSave and recall inspection parameters for improved efficiency
Navigation WindowClick-to-move functionality for precise positioning
Motion Axis StatusReal-time coordinate display
Inspection ResultOrganized display of measurement results (voids rate, distance, area, etc.)
Speed ControlAdjustable movement speed (slow, normal, fast) for each axis
Measurement Functions
  • Voids rate measurement: Automatic calculation with NG/OK indication
  • Distance measurement: Baseline setup with vertical distance calculation
  • Angle measurement: Precise angle calculation between reference points
  • Radius measurement: Circle determination for round components
  • Perimeter measurement: Square component analysis with length/width/area
  • Distance rate: Percentage ratio calculation for through-hole soldering
Automated Inspection
  • Manual setting: Custom inspection point configuration
  • Array: Automatic inspection of regular patterns
  • Automatic identification: Feature-based position detection
Application Examples
Example application of X-ray inspection system showing PCB component analysis Additional example of inspection results displaying BGA void analysis measurements
Working Principle
Diagram showing working principle of in-line X-ray inspection system with component flow and detection process