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XC-01: Intelligent Component Counter with Automatic Scanning, Label Printing and Management System Integration

XC-01: Intelligent Component Counter with Automatic Scanning, Label Printing and Management System Integration

Nombre De La Marca: Wellman
Número De Modelo: XC-01
Moq: 1
Información Detallada
Lugar de origen:
Porcelana
Certificación:
CE
Detalles de empaquetado:
Caja de madera
Resaltar:

80kV closed type X-ray tube X Ray Counter

,

17" Super definition digital flat panel detector X Ray Reel Counter

,

AI deep learning algorithm X Ray Parts Counter

Descripción del Producto
XC-01 Intelligent Component Counter
Advanced automated counting system with scanning, label printing, and management system integration capabilities.
Working Principle
XC-01: Intelligent Component Counter with Automatic Scanning, Label Printing and Management System Integration 0
Key Advantages
  • 80kV closed type X-ray tube for extended lifetime and maintenance-free operation
  • 17" Super definition digital flat panel detector (FPD)
  • Ultrafast counting: processes four 7" reels or one 15" (380mm) reel in under 10 seconds
  • Supports maximum 17" (430mm) reel or tray with moisture barrier bag
  • Permanently updated AI deep learning algorithm with free updates
  • Integration with MES, ERP, WMS, and other management systems
  • Simultaneous automatic code scanning and counting with label printing
  • Automatic single/multi reel mode detection
  • Work order number functionality with counting record query and statistics
Equipment Specifications
X-ray Source
Type Integrated, microfocus
Max Tube Voltage 80kV
Max Tube Current 700μA
Focal Spot Size 30μm
Flat Panel Detector
Type Super definition digital FPD
Effective Area 430mm * 430mm
Pixel Size 139μm
Resolution 3072 * 3072
Reel/Tray Counting
Max Size 17" (430mm)
Max Thickness 88mm
Min Parts Size 01005
Speed 7-10 seconds
Accuracy 01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Equipment
Dimensions 1000mm (L) * 1300mm (W) * 1820mm (H)
Weight 580kg
Power Supply AC110-220V 50/60HZ
Max Power 800W
Industrial PC I7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer 24" HDMI LCD
Additional Functions
Auto Code Scanning Barcode and QR code
Label Printing Automatic label printing when reel is removed
Counting Record Inquiry by time range and work order number
Management System Connection MES, ERP, WMS, etc.
Mode Switching Automatic single/multi reel detection
Work Order No. Work order number recording supported
Safety Features
Radiation Leakage No leakage, international standard: ≤1μSv/h
Back Door Safety Interlock Automatic X-ray power off when door opens
Anti-pinch Safety light curtain with immediate stop function
Emergency Stop Front-mounted emergency stop button
AI Deep Learning Algorithm
Our counting software utilizes advanced artificial intelligence deep learning algorithms that automatically identify components without manual algorithm binding. The system continuously learns from component data including:
  • Aspect ratio analysis
  • Component corner angle detection
  • Slope analysis between components from inside to outside
  • Component image deformation analysis
As counting operations increase, the system becomes progressively more accurate. The algorithm efficiently handles similar components and larger trays with improved performance over time.
XC-01: Intelligent Component Counter with Automatic Scanning, Label Printing and Management System Integration 1
Speed and Accuracy Performance
Reel Size Parts Size Quantity Accuracy Speed
7" (180mm) 01005 40000 99.98% 9-10s
7" (180mm) 0201 20000 99.99% 8-9s
7" (180mm) 0402 10000 99.99% 7-8s
7" (180mm) 0603 5000 99.99% 7-8s
10" (254mm) 1206 5000 99.99% 7-8s
15" (380mm) 1206 10000 99.99% 7-8s
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database system. Machine data and images are uploaded to the cloud, and the system automatically downloads the latest database updates. Our engineering team continuously optimizes algorithms based on collected data and regularly updates the database for all customers.
XC-01: Intelligent Component Counter with Automatic Scanning, Label Printing and Management System Integration 2
This continuous improvement process ensures counting accuracy approaches 100% over time, with expanding component type coverage. When encountering new components, the system can directly access stored data for enhanced efficiency, accuracy, and coverage.
Sample Images
XC-01: Intelligent Component Counter with Automatic Scanning, Label Printing and Management System Integration 3 XC-01: Intelligent Component Counter with Automatic Scanning, Label Printing and Management System Integration 4 XC-01: Intelligent Component Counter with Automatic Scanning, Label Printing and Management System Integration 5 XC-01: Intelligent Component Counter with Automatic Scanning, Label Printing and Management System Integration 6 XC-01: Intelligent Component Counter with Automatic Scanning, Label Printing and Management System Integration 7 XC-01: Intelligent Component Counter with Automatic Scanning, Label Printing and Management System Integration 8