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4800W X Ray Chip Counter 80kV 430mm For PCBA Component Counting

4800W X Ray Chip Counter 80kV 430mm For PCBA Component Counting

Brand Name: WELLMAN
Model Number: IL-1000
MOQ: 1
Payment Terms: T/T
Detail Information
Place of Origin:
CHINA
Certification:
CE, FDA
Type:
Closed,microfocus
Usage:
Used For Counting X Rays
Max Tube Voltage:
80kv
Effective Area:
430mm*430mm
Pixel Size:
139μm
Resolution:
3072*3072
Highlight:

80kV PCBA Component Counting machine

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4800W X Ray Chip Counter

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4800W X Ray parts Counter

Product Description
Industrial SMT In-line Full Automatic X-Ray Parts Counter For PCBA Component Counting
The Industrial SMT In-line full automatic X-Ray Parts Counter IL-1000 provides precise PCBA component counting with advanced AI technology and seamless system integration.
Key Advantages
  • Supports reels/trays in moisture barrier bags up to 17" (430mm)
  • AI deep learning algorithm with permanent free updates
  • Integration with MES, ERP, WMS and other management systems
  • Manual mode for special scenarios (small, overweight or packaged reels)
  • 80kV X-ray tube for extended lifetime and maintenance-free operation
  • AGV docking capability for fully automated counting process
  • Work order number function with counting record query & statistics
  • Super definition 17" digital flat panel detector (FPD)
  • Ultrafast counting with top speed of 12s per reel
Hardware Specifications
X-ray Source
Type Microfocus
Max tube voltage 80kV
Max tube current 700μA
Focal spot size 30μm
Flat Panel Detector
Type Super definition digital FPD
Effective area 430mm*430mm
Pixel size 139μm
Resolution 3072*3072
Reel/Tray Counting
Max size (Auto mode) 15" (380mm)
Max thickness (Auto mode) 50mm
Min parts size 01005
Speed 12-15s
Accuracy (01005) ≥ 99.98%
Accuracy (0201 & above) ≥ 99.99%
Equipment Specifications
Dimensions 2700mm (L) * 1400mm (W) * 1900mm (H)
Weight 3000kg
Power supply AC110-220V 50/60HZ
Max power 4800W
Industrial PC I7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer 24" HDMI LCD
Performance Metrics
Reel size Parts size Quantity Accuracy Speed
7" (180mm) 01005 10000 99.98% 12-13s
7" (180mm) 0201 10000 99.99% 11-12s
7" (180mm) 0402 10000 99.99% 11-12s
7" (180mm) 0603 5000 99.99% 10-11s
10" (254mm) 1206 5000 99.99% 10-11s
15" (380mm) 1206 10000 99.99% 11-12s
AI Deep Learning Algorithm

Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components without manual binding. The system learns from counted component data including:

  • Corner angles of components
  • Slope between components from inside to outside
  • Aspect ratio
  • Image deformation patterns

As counting operations increase, results become progressively more accurate, enabling efficient handling of similar components or larger trays.

4800W X Ray Chip Counter 80kV 430mm For PCBA Component Counting 0
AI deep learning algorithm visualization
Cloud Database Integration

Each Wellman X-ray counter links to our cloud database, automatically uploading machine data and images and downloading the latest database updates. Our engineers keep optimizing algorithms using collected data, with regular updates sent to customer machines.

4800W X Ray Chip Counter 80kV 430mm For PCBA Component Counting 1
Cloud database architecture diagram

This system ensures counting accuracy approaches 100% over time while expanding component type coverage. When encountering new components, the system can immediately access relevant data if available in our database.

Working Principle
4800W X Ray Chip Counter 80kV 430mm For PCBA Component Counting 2
SMT X Ray Parts Counter working principle diagram
4800W X Ray Chip Counter 80kV 430mm For PCBA Component Counting 3
Detailed working mechanism of X Ray Parts Counter
Sample Images
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Sample X-ray image of components
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Component counting visualization
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Detailed component analysis