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High Precision X Ray Counter Featuring AI Technology for Electronic Parts Counting

High Precision X Ray Counter Featuring AI Technology for Electronic Parts Counting

Brand Name: WELLMAN
Model Number: XC - 01
MOQ: 1
Payment Terms: T/T
Supply Ability: Worldwide supply
Detail Information
Place of Origin:
China
Certification:
CE,ISO9001,FDA
Packaging Details:
Wooden case
Supply Ability:
Worldwide supply
Highlight:

AI X-ray parts counter with warranty

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Ultra-fast X-ray counter 99.99% accuracy

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XC-01 X-ray parts counting machine

Product Description
AI Ultra-fast X-ray Parts Counter XC-01 (99.99% Accuracy)
Key Advantages
Extended Service Life
Solution: 80kV closed-type X-ray tube (non-open type)
Benefit: 2x longer service life (30,000hrs vs industry average 15,000hrs), maintenance-free, 80% less downtime
Application: 24/7 continuous production in electronics factories, bulk SMD component counting
Ultra-High Precision
Solution: 17" ultra-definition FPD (139μm pixel size, 3072×3072 resolution)
Benefit: 99.98% accuracy for 01005 components, 60% lower missing rate than standard detectors
Application: Precision electronics factories, medical device component counting
AI-Powered Automation
Solution: AI deep learning algorithm (auto-recognizes component shape, angle, slope) - no binding needed
Benefit: Count new components directly without debugging; accuracy approaches 100% with more counts
Application: Electronics factories with multi-variety, small-batch production
Equipment Parameters
Core Performance Parameters
  • Counting Capacity: Max 17-inch (430mm) reel/tray, minimum component size 01005
  • Counting Speed: 7-10 seconds per reel
  • Counting Accuracy: ≥99.98% for 01005 components, ≥99.99% for 0201 and above
  • Core Configuration: 80kV microfocus X-ray source (30μm focal spot), 17-inch ultra-definition FPD detector
Compatibility Parameters
  • Reel Thickness: Max 88mm, supports counting with moisture barrier bags
  • System Integration: Compatible with MES/ERP/WMS and other management systems
  • Barcode Recognition: Supports automatic scanning of barcodes and QR codes
Hardware & Safety Parameters
  • Equipment Dimensions: 1000mm (L) × 1300mm (W) × 1820mm (H)
  • Weight: 580kg
  • Power Requirements: AC110-220V 50/60HZ, max power 800W
  • Safety Guarantees: Radiation leakage ≤1μSv/h (international standard)
  • Safety Features: Back door safety interlock + anti-pinch light curtain + emergency stop button
Working Principle
XC-01 X-ray Parts Counter working principle diagram
Speed and Accuracy Performance
Reel Size Parts Size Quantity Accuracy Speed
7" (180mm) 01005 40000 99.98% 9-10s
7" (180mm) 0201 20000 99.99% 8-9s
7" (180mm) 0402 10000 99.99% 7-8s
7" (180mm) 0603 5000 99.99% 7-8s
10" (254mm) 1206 5000 99.99% 7-8s
15" (380mm) 1206 10000 99.99% 7-8s
Artificial Intelligence Deep Learning Algorithm
Like a self-learning "counting expert" that becomes smarter with each use.

Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm - we use AI to automatically identify components and automatically apply algorithm. The algorithm learns from counted component data including:

  • Aspect ratio
  • The angle of each corner of the component
  • Slope between components from inside to outside
  • Deformation of component images from the inside to the outside

As the number of component counts increases, the results become more accurate. When counting similar components or larger trays, the system handles them easily.

AI deep learning algorithm visualization
Cloud Database Integration

All devices share a "global component database" - when one device encounters a new component, all devices can directly recognize it.

Every Wellman X-ray counter connects to our cloud database. Machine data and images are uploaded to the cloud, and each machine automatically downloads the latest database. Our engineers optimize algorithms based on images and data collected by each machine, with regular updates pushed to customer databases.

Cloud database integration diagram
Sample Images
XC-01 sample counting result 1 XC-01 sample counting result 2 XC-01 sample counting result 3 XC-01 sample counting result 4 XC-01 sample counting result 5 XC-01 sample counting result 6