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X Ray SMD Parts Counter AI Counting For SMT PCB Component Reel Inventory

X Ray SMD Parts Counter AI Counting For SMT PCB Component Reel Inventory

Brand Name: WELLMAN
Model Number: XC01
MOQ: 1
Payment Terms: T/T
Supply Ability: Worldwide supply
Detail Information
Place of Origin:
China
Certification:
CE,ISO9001,FDA
X-ray Tube Voltage:
80KV
Type:
Closed,microfocus
Max Tube Voltage:
80kv
Effective Area:
430mm*430mm
Pixel Size:
139μm
Resolution:
3072*3072
Packaging Details:
Wooden case
Supply Ability:
Worldwide supply
Highlight:

X Ray SMD Parts Counter

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AI Counting SMT Component Reel

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X Ray Counter PCB Inventory

Product Description
X-Ray SMD Parts Counter AI Counting for SMT PCB Component Reel Inventory

The Wellman Microfocus X-Ray Parts Counter XC-01 is engineered for SMT electronics factories requiring precise, high-speed component counting. Featuring a 30μm focal spot and advanced AI deep learning, it delivers reliable reel and tray inventory management for PCB assembly lines.

Key Advantages
  • 80kV sealed X-ray tube offers long service life and maintenance-free operation
  • 17-inch super-high-definition digital flat panel detector (FPD) delivers high-resolution imaging
  • Exceptionally fast counting: four 7-inch reels or one 15-inch (380 mm) reel in under 10 seconds
  • Broad compatibility supports reels and trays up to 17-inch (430 mm), including those fitted with moisture-barrier bags
  • AI deep learning algorithm with lifetime free updates, compatible with MES, ERP, and WMS management systems
  • All-in-one automatic workflow: synchronous barcode scanning and component counting plus auto label printing
  • Intelligent reel identification eliminates manual switching between single and multi-reel modes
  • Complete data tracking: work order number management with counting record search and statistical analysis
Technical Specifications
X-ray Source
TypeIntegrated, microfocus
Max tube voltage80kV
Max tube current700μA
Focal spot size30μm
Flat Panel Detector
TypeSuper definition digital FPD
Effective area430mm × 430mm
Pixel size139μm
Resolution3072 × 3072
Reel/Tray Counting
Max size17" (430mm)
Max thickness88mm
Min parts size01005
Speed7–10s
Accuracy01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Equipment
Dimensions1000mm (L) × 1300mm (W) × 1820mm (H)
Weight580kg
Power supplyAC110–220V 50/60Hz
Max power800W
Industrial PCI7 CPU, 16G RAM, 256G SSD + 4T HDD
Displayer24" HDMI LCD
Safety Features
Radiation leakageNo leakage, international standard: ≤1μSv/h
Back door safety interlockAutomatic X-ray power off when door opens
Anti-pinch protectionSafety light curtain covers entire drawer
Emergency stopFront-mounted emergency power off button
Performance Metrics
Reel SizeParts SizeQuantityAccuracySpeed
7" (180mm)010054000099.98%9–10s
7" (180mm)02012000099.99%8–9s
7" (180mm)04021000099.99%7–8s
7" (180mm)0603500099.99%7–8s
10" (254mm)1206500099.99%7–8s
15" (380mm)12061000099.99%7–8s
AI Deep Learning Technology

Our counting software utilizes powerful artificial intelligence that automatically identifies components without manual algorithm binding. The system learns from counted component data including:

  • Aspect-ratio feature analysis
  • Tracking of component image deformation
  • Component corner angle measurement
  • Slope analysis between components

Counting accuracy improves continuously as the system processes more components. The technology easily adapts to similar components or larger trays.

AI deep learning algorithm visualization for X-ray component counting on SMT reels
Cloud Database Integration

Every X-ray counter connects to our cloud database for:

  • Automatic data and image uploads
  • Continuous algorithm optimization by engineers
  • Regular database updates for all customers

The system's counting accuracy approaches 100% over time, with expanding component type coverage. When encountering new components, the system leverages existing database knowledge for immediate high-efficiency processing.

Cloud database system diagram for X-ray counter data management and algorithm updates
Working Principle
X-ray reel counter working principle diagram showing component counting mechanism
Sample Images
X-ray counter sample image showing component counting process on SMT reelX-ray counter sample image demonstrating high-resolution detection of small componentsX-ray counter sample image displaying industrial counting application in electronics factory