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Industrial X-ray Parts Counter for SMD Tape Reels and Trays with High-Precision Counting in 7–10 Seconds

Industrial X-ray Parts Counter for SMD Tape Reels and Trays with High-Precision Counting in 7–10 Seconds

Brand Name: WELLMAN
Model Number: XC01
MOQ: 1
Payment Terms: T/T
Supply Ability: Worldwide supply
Detail Information
Place of Origin:
China
Certification:
CE,ISO9001,FDA
Max Tube Voltage:
80kV
Counting Speed:
7-10s
Packaging Details:
Wooden case
Supply Ability:
Worldwide supply
Highlight:

Industrial X-ray parts counter

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SMD tape reel counter

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High-precision X-ray counter

Product Description

This industrial X-ray component counter delivers fast 7–10 second high-accuracy counting for 01005 and larger SMD components. It supports SMD tape reels and trays up to 17 inches (430 mm), and is equipped with a super-definition flat panel detector, safety interlock, and anti-pinch protection for reliable warehouse inventory operations.

Working Principle
X-ray component counter working principle diagram showing internal components and scanning process
Internal structure and X-ray scanning process of the SMD component counter.
Product Advantages
  • Long-Life X-ray Tube: Equipped with an 80 kV closed-type X-ray tube for extended service life.
  • High-Speed Component Counting: Counts four 7-inch reels or one 15-inch reel in under 10 seconds.
  • Flexible Reel and Tray Compatibility: Supports SMD tape reels and trays up to 17 inches (430 mm).
  • Barcode Scanning and Label Printing: Scans barcodes and counts components simultaneously, with label printing for inventory tracking.
  • Free Lifetime Algorithm Updates: Features an AI deep learning algorithm with free ongoing updates.
  • Management System Integration: Supports integration with MES, ERP, WMS, and other management systems.
Equipment Specifications
Flat Panel Detector
TypeSuper definition digital FPD
Effective Area430 mm × 430 mm
Pixel Size139 μm
Resolution3072 × 3072
X-ray Source
TypeClosed, microfocus
Max Tube Voltage80 kV
Max Tube Current700 μA
Focal Spot Size30 μm
Reel Counting
Max Size17" (430 mm)
Max Thickness90 mm
Min Parts Size01005
Speed7–10 s
Accuracy99.99%
Equipment
Dimensions1000 mm (L) × 1300 mm (W) × 1820 mm (H)
Weight520 kg
Power SupplyAC110–220 V, 50/60 Hz
Max Power800 W
Industrial PCi7 CPU, 16 GB RAM, 256 GB SSD + 4 TB HDD
Display24" HDMI LCD
Safety Features
Radiation LeakageNo leakage
Back Door Safety InterlockX-ray tube powers off immediately when back door opens
Anti-pinchSafety light curtain covers entire drawer; stops immediately when obstruction detected
Emergency StopFront-mounted emergency stop button for immediate power cutoff
AI Deep Learning Algorithm

The counting system uses an advanced deep learning algorithm that automatically identifies components without manual binding. It learns component features including aspect ratio, corner angles, internal-external slope, and image deformation to improve accuracy with continued use.

AI deep learning algorithm visualization showing component analysis and pattern recognition
AI deep learning algorithm analyzing component features and patterns.
Speed and Accuracy Performance
Reel Size Parts Size Quantity Accuracy Speed
7" (180 mm)010054000099.98%9–10 s
7" (180 mm)02012000099.99%8–9 s
7" (180 mm)04021000099.99%7–8 s
7" (180 mm)0603500099.99%7–8 s
10" (254 mm)1206500099.99%7–8 s
15" (380 mm)12061000099.99%7–8 s
Cloud Database Integration

All machines connect to a cloud database for data and image upload. The system automatically downloads the latest algorithm updates. Engineers optimize the algorithm using real-world data, continuously improving accuracy and component coverage.

Cloud database integration diagram showing data flow between machines and cloud servers
Cloud database integration and data flow between machines and servers.
Sample Images
Frequently Asked Questions
Q: Can we modify the printer's label paper template?

A: Yes, our label templates support customization to match your factory's required format.