X Ray Component Counter High Precision For SMT Factory Reel Stock Management

The Wellman X-ray Counter XC-01 is an advanced X-ray counting system engineered for SMT electronic component reel management. Powered by continuously updated AI algorithms, it delivers comprehensive compatibility with MES, ERP, and WMS systems for streamlined factory stock control.

• Work order tracking function enables counting record retrieval and data statistics
• 80kV sealed X-ray tube with extended service life and maintenance-free design
• 17-inch ultra-high-resolution digital flat panel detector (FPD)
• Ultra-fast counting completes four 7-inch reels or one 15-inch (380mm) reel within 10 seconds
• Accommodates reels or trays up to 17" (430mm), including moisture barrier bag packaging
• AI deep-learning algorithm with continuous free lifetime updates
• Seamless integration with MES, ERP, WMS, and other factory management systems
• Concurrent barcode scanning and component counting with automatic label output
• Automatic working-mode detection eliminates manual switching between single-reel and multi-reel operations

The counting software integrates a powerful artificial intelligence deep-learning algorithm that automatically identifies components without requiring component-algorithm binding. The system learns from counted component data, including image deformation patterns, corner angle measurements, aspect ratio analysis, and component slope gradients.

As counting operations increase, the system becomes progressively more accurate, enabling efficient handling of similar components or larger trays with consistent precision.

AI deep-learning algorithm visualization demonstrating pattern recognition

X-ray counter working principle diagram showing the component detection process

Every Wellman X-ray counter connects to our cloud database, automatically uploading operational data and images while downloading the latest algorithm updates. Our engineering team continuously refines algorithms based on aggregated machine data and regularly pushes enhancements to all connected systems.

This cloud-based approach ensures continuous improvement in counting accuracy and component type coverage. When encountering new components, the system can immediately access relevant data from our global database for optimal efficiency and precision.

Cloud database architecture diagram showing data flow between X-ray counters and the central system