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Wellman Flash 3D High Speed Inline Industrial X-Ray CT Inspection Machine

Wellman Flash 3D High Speed Inline Industrial X-Ray CT Inspection Machine

Brand Name: WELLMAN
MOQ: 1
Payment Terms: T/T
Detail Information
Place of Origin:
China
Certification:
CE,ISO9001,FDA
Highlight:

Inline Industrial X-Ray CT Machine

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High Speed 3D X-Ray Inspection

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3D X-Ray CT Inspection System

Product Description

The WELLMAN Flash 3D is a high-speed industrial X-ray computed tomography (CT) inspection system engineered for electronic manufacturing, PCB/PCBA inspection, and semiconductor packaging quality control.

By combining a high-precision 9-axis motion system, automatic 3D imaging, and AI-assisted defect recognition, the Flash 3D enables manufacturers to examine complex internal structures and identify hidden defects that are difficult to distinguish using conventional 2D X-ray inspection.

The system integrates automatic scanning, 3D reconstruction, image analysis, and defect classification into a streamlined inline inspection process, supporting efficient and consistent quality control.

WELLMAN Flash 3D high-speed inline industrial X-ray CT inspection system for PCB and semiconductor analysis
Key Advantages
1. High-Speed 3D CT Imaging
  • Fast localized CT imaging in under 2 seconds
  • High-speed scanning for electronic manufacturing applications
  • Automatic 3D reconstruction and internal structure visualization
2. High-Precision 9-Axis Motion System
  • High-precision 9-axis motion for fast CT scanning
  • Designed for large PCB and PCBA inspection
  • Supports programmable scanning operations
3. AI-Assisted Automatic Defect Detection
  • Automatic identification and analysis of internal defects
  • Detection of solder voids, open joints, solder bridges, insufficient solder, and head-in-pillow defects
  • Automated PCB back-drill stub measurement and defect analysis
4. Advanced 3D Analysis
  • Full 3D imaging and visualization
  • Multi-directional sectional views (XY, YZ, XZ)
  • Internal structure measurement and quantitative defect analysis
5. Customizable Automated Inspection
  • User-defined inspection programs and scanning parameters
  • Reusable inspection templates for repeated production tasks
  • Adjustable X-ray voltage, current, imaging resolution, and sampling settings
6. Large PCB Inspection Capacity
  • Maximum sample size: 800 × 700 mm
  • Maximum imaging area: 750 × 680 mm
  • Maximum sample weight: 10 kg
Flash 3D CT system 3D reconstruction view of PCB internal structure
Flash 3D X-ray CT sectional analysis of solder joints and internal defects
Flash 3D industrial CT inspection interface showing multi-directional sectional views
Hardware Specifications
X-Ray Source
Parameter Specification
X-Ray Tube TypeClosed-type X-ray source
Tube Voltage40–130 kV
Tube Current0.01–0.3 mA
Maximum Operating Power30–39 W
Control ModeConstant-current control
Digital X-Ray Detector
Parameter Specification
Detector TypeCMOS Detector
Pixel Size50 μm
Pixel Matrix2802 × 2400
Effective Imaging Area140.1 × 120.0 mm
Frame Rate29 fps (1 × 1)
Equipment Specifications
Parameter Specification
Motion System9-Axis High-Precision System
JIMA Test Chart Resolution4 μm
Geometric MagnificationUp to 19.2×
Equipment Dimensions2670 × 2200 × 2160 mm
Height Including Signal Light2400 mm
Equipment Weight5.6 Tons
Power SupplyAC 220V ±10%, 50–60 Hz, Single Phase
Maximum Power Consumption6.5 kW
Radiation Leakage RateLess than 1 μSv/h at 10 cm from enclosure surface
Inspection Capacity
Parameter Specification
Maximum Sample Size800 × 700 mm
Minimum Sample Size80 × 80 mm
Maximum Imaging Area750 × 680 mm
Maximum Sample Weight10 kg
Flash 3D X-ray CT system hardware configuration and 9-axis motion platform
Flash 3D closed-type X-ray source and CMOS detector assembly
Flash 3D CT inspection system equipment dimensions and enclosure layout
Flash 3D inline CT system installed in electronic manufacturing production line
Working Principle

The Flash 3D uses industrial X-ray computed tomography technology to obtain three-dimensional information about the internal structure of electronic components and assemblies.

During inspection, the system acquires X-ray projection data through its high-precision scanning mechanism. The integrated reconstruction software processes the acquired data to generate 3D images and cross-sectional views.

Unlike conventional 2D X-ray imaging, where overlapping structures can make defects difficult to identify, 3D CT provides multiple sectional views for detailed analysis of internal components, solder connections, and PCB structures.

The system combines CT reconstruction with AI-assisted image recognition to support automatic defect identification, classification, and quantitative analysis.

Intelligent Inspection Software
Automatic Defect Recognition

The system integrates AI-based algorithms to identify and analyze various defects in PCB, PCBA, and semiconductor components.

PCB Inspection
  • Back-drill stub length measurement
  • Residual copper detection
  • Internal void and foreign material detection
  • PCB internal structure analysis
SMT Solder Joint Inspection
  • Solder void detection and void ratio calculation
  • Open solder joint detection
  • Solder bridging
  • Insufficient solder
  • Component misalignment
  • Head-in-pillow (HIP) defects
Through-Hole and Press-Fit Inspection
  • Missing or damaged pins
  • Bent press-fit pins
  • Incomplete press-fit insertion
  • Solder penetration height
  • Through-hole solder fill ratio
Customizable Inspection Programs

The Flash 3D supports user-defined inspection workflows, allowing operators to create and save scanning programs according to component types, product dimensions, and inspection requirements.

Operators can configure parameters including X-ray voltage, tube current, imaging resolution, and sampling settings.

Saved inspection templates can be reused for repeated production inspections, helping maintain consistency and improve inspection efficiency.

Image Enhancement and Analysis

Built-in image processing algorithms help improve the visibility of internal structures and soldering defects.

The software supports image enhancement, 3D reconstruction, sectional viewing, defect measurement, and inspection result management.

Flash 3D inspection software interface with AI-assisted defect recognition results
Flash 3D CT software showing BGA solder void analysis and measurement
Flash 3D image enhancement and 3D reconstruction analysis of PCB internal structure
Inspection Applications
1. PCB and PCBA Inspection

The Flash 3D supports the inspection of large PCB and PCBA assemblies, including multilayer board structures and hidden solder connections.

Typical applications include PCB back-drill stub measurement, internal void detection, solder joint quality analysis, and internal structural inspection.

2. BGA, QFN, LGA and SMT Components

The system is suitable for detecting hidden soldering defects in surface-mounted electronic components.

Typical applications include:

  • BGA solder ball voids and solder bridges
  • QFN and LGA solder voids
  • Open solder joints
  • Head-in-pillow defects
  • Solder connection abnormalities
3. Semiconductor and IC Packaging

The Flash 3D provides three-dimensional visualization for semiconductor packages, ICs, IGBTs, sensors, and MEMS components.

Inspection applications include internal structural defects, wire bonding abnormalities, voids, delamination, and electrical interconnection defects.

4. Through-Hole and Press-Fit Components

The system supports inspection of through-hole solder joints and press-fit connectors, including solder filling, pin insertion, and connection quality.

Why Choose the WELLMAN Flash 3D?

The Flash 3D combines high-speed scanning, industrial CT imaging, automated inspection programming, and intelligent defect analysis in one integrated system.

For electronic manufacturers handling complex PCB assemblies and high-density semiconductor packages, it provides a solution for examining hidden internal structures, measuring critical defects, and improving production quality control.

WELLMAN — Industrial X-Ray and 3D CT Inspection Solutions