Advanced industrial X-ray counting system designed for high-speed, high-accuracy component counting with AI-powered precision and automated workflow integration.

Working Principle

Product Advantages

Advanced X-ray Technology

80kV closed type X-ray tube with extended lifetime, maintenance-free operation, and 17" super definition FPD

Ultrafast Counting Speed

Processes four 7" reels or one 15" (380mm) reel in less than 10 seconds

Large Capacity Handling

Supports maximum 17" (430mm) reel or tray with moisture barrier bag

Automated Workflow

Simultaneously scans codes and counts components, automatically printing corresponding labels

AI Integration & Connectivity

Permanently updated AI deep learning algorithm with MES, ERP, WMS, and management system connectivity

Equipment Specifications

X-ray Source

Type	Integrated, microfocus
Max Tube Voltage	80kV
Max Tube Current	700μA
Focal Spot Size	30μm

Flat Panel Detector

Type	Super definition digital FPD
Effective Area	430mm * 430mm
Pixel Size	139μm
Resolution	3072 * 3072

Reel/Tray Counting

Max Size	17" (430mm)
Max Thickness	88mm
Min Parts Size	01005
Speed	7-10s
Accuracy	01005 ≥ 99.98%, 0201 & above ≥ 99.99%

Equipment

Dimensions	1000mm (L) * 1300mm (W) * 1820mm (H)
Weight	580kg
Power Supply	AC110-220V 50/60HZ
Max Power	800W
Industrial PC	I7 CPU, 16G RAM, 256G SSD+4T HDD
Display	24" HDMI LCD

Additional Functions

Auto Code Scanning	Barcode and QR code
Label Printing	Automatic printing when user takes out a reel
Counting Record	Inquiry by time range, work order number
Management System Connection	MES, ERP, WMS etc.
Mode Switching	No need to switch single/multi reel mode
Work Order No.	Support work order number recording

Safety Features

Radiation Leakage	No leakage, international standard: ≤1μSv/h
Back Door Safety Interlock	X-ray tube powers off immediately when back door opens; prevents X-ray activation when open
Anti-pinch	Safety light curtain covers entire drawer; stops immediately when obstruction detected
Emergency Stop	Front-mounted emergency stop button for immediate power cutoff

Speed and Accuracy Performance

Reel Size	Parts Size	Quantity	Accuracy	Speed
7" (180mm)	01005	40000	99.98%	9-10s
7" (180mm)	0201	20000	99.99%	8-9s
7" (180mm)	0402	10000	99.99%	7-8s
7" (180mm)	0603	5000	99.99%	7-8s
10" (254mm)	1206	5000	99.99%	7-8s
15" (380mm)	1206	10000	99.99%	7-8s

AI Deep Learning Algorithm

Our counting software utilizes a powerful AI deep learning algorithm that automatically identifies components and applies optimized counting algorithms without manual configuration.

Algorithm Analysis Parameters

Aspect ratio
Corner angles of components
Inside-out slope between components
Inside-out deformation of component images

Cloud Database Integration

All Wellman X-ray counters are compatible with our cloud database system. Machine data and images automatically upload to the cloud, devices seamlessly retrieve the latest database updates.

Our engineers continuously refine algorithms based on collected data from all machines, regular algorithm updates pushed to the database for customer use.

Sample Images

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