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Intelligent X-ray Component Counter with Automatic Scanning codes and Automatic Label Printing

Intelligent X-ray Component Counter with Automatic Scanning codes and Automatic Label Printing

Brand Name: WELLMAN
Model Number: XC-01
MOQ: 1
Payment Terms: T/T
Supply Ability: Worldwide supply
Detail Information
Place of Origin:
China
Certification:
CE,ISO9001,FDA
X-ray Voltage:
80kV
Counting Speed:
7-10 Seconds
Packaging Details:
Wooden case
Supply Ability:
Worldwide supply
Highlight:

Intelligent X-ray component counter

,

Automatic scanning component counter

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Label printing X-ray counter

Product Description
Intelligent X-ray Component Counter with Automatic Scanning and Label Printing
Working Principle
XC-01 Intelligent Component Counter working principle diagram showing the scanning and counting process
Key Advantages
  • 80kV closed type X-ray tube for extended lifetime and maintenance-free operation
  • 17" Super definition digital flat panel detector (FPD)
  • Counting four 7" reels or one 15" (380mm) reel in under 10 seconds
  • Permanently updated AI deep learning algorithm with free updates
  • Integration with MES, ERP, WMS, and other management systems
  • Simultaneous automatic code scanning and label printing
  • No need to switch single/multi reel mode
Equipment Specifications
X-ray Source
TypeIntegrated, microfocus
Max Tube Voltage80kV
Max Tube Current700μA
Focal Spot Size30μm
Flat Panel Detector
TypeSuper definition digital FPD
Effective Area430mm * 430mm
Pixel Size139μm
Resolution3072 * 3072
Reel/Tray Counting
Max Size17" (430mm)
Max Thickness88mm
Min Parts Size01005
Speed7-10 seconds
Accuracy01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Equipment
Dimensions1000mm (L) * 1300mm (W) * 1820mm (H)
Weight580kg
Power SupplyAC110-220V 50/60HZ
Max Power800W
Industrial PCI7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer24" HDMI LCD
Additional Functions
Auto Code ScanningBarcode and QR code
Label PrintingAutomatic label printing when reel is removed
Counting RecordInquiry by time range and work order number
Management System ConnectionMES, ERP, WMS, etc.
Mode SwitchingAutomatic single/multi reel detection
Work Order No.Work order number recording supported
Safety Features
Radiation LeakageNo leakage
Back Door Safety InterlockAutomatic X-ray power off when door opens
Anti-pinchSafety light curtain with immediate stop function
Emergency StopFront-mounted emergency stop button
AI Deep Learning Algorithm

Our counting software utilizes advanced artificial intelligence deep learning algorithms that automatically identify components without manual algorithm binding. The system continuously learns from component data including:

  • Aspect ratio analysis
  • Component corner angle detection
  • Slope analysis between components from inside to outside
  • Component image deformation analysis

As counting operations increase, the system becomes progressively more accurate. The algorithm efficiently handles similar components and larger trays with improved performance over time.

AI deep learning algorithm visualization showing component analysis and pattern recognition
Cloud Database Integration

Every Wellman X-ray counter connects to our cloud database system. Machine data and images are uploaded to the cloud, and the system automatically downloads the latest database updates.

Our engineering team continuously optimizes algorithms based on collected data and regularly updates the database for all customers.

Cloud database integration diagram showing data flow between machines and cloud servers

This continuous improvement process ensures counting accuracy approaches 100% over time, with expanding component type coverage. When encountering new components, the system can directly access stored data for enhanced efficiency, accuracy, and coverage.

Speed and Accuracy Performance
Reel Size Parts Size Quantity Accuracy Speed
7" (180mm) 01005 40000 99.98% 9-10s
7" (180mm) 0201 20000 99.99% 8-9s
7" (180mm) 0402 10000 99.99% 7-8s
7" (180mm) 0603 5000 99.99% 7-8s
10" (254mm) 1206 5000 99.99% 7-8s
15" (380mm) 1206 10000 99.99% 7-8s
Sample Images
XC-01 component counter sample image showing equipment and interface XC-01 component counter sample image showing reel scanning process XC-01 component counter sample image showing component detection results XC-01 component counter sample image showing software interface XC-01 component counter sample image showing label printing output XC-01 component counter sample image showing multiple reel handling