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X-ray Reel Counter with 99.99% Counting Accuracy and Supporting 17'' Reel

X-ray Reel Counter with 99.99% Counting Accuracy and Supporting 17'' Reel

Brand Name: WELLMAN
Model Number: X-ray reel Counter XC - 01
MOQ: 1
Detail Information
Place of Origin:
China
Certification:
CE , FDA , ISO9001
Packaging Details:
wooden case
Highlight:

X-ray reel counter with high accuracy

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X-ray counter for 17-inch reels

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Precision X-ray reel counting device

Product Description
X-ray Reel Counter with 99.99% Counting Accuracy and Supporting 17" Reel
Key Advantages
  • 80kV closed X-ray tube: the longest lifespan, maintenance-free
  • 17" ultra-high definition digital flat panel detector
  • Ultra-fast counting: <10s for 4×7" reels or 1×15" reel
  • Free lifelong AI deep learning algorithm updates
  • Compatible with MES/ERP/WMS systems
  • Auto code scanning, counting and label printing
  • No single/multi-reel mode switching
Working Principle
X-ray Reel Counter with 99.99% Counting Accuracy and Supporting 17'' Reel 0
Equipment Specifications
X-ray Source
Type closed, microfocus
Max Tube Voltage 80kV
Max Tube Current 700μA
Focal Spot Size 30μm
Flat Panel Detector
Type Super definition digital FPD
Effective Area 430mm * 430mm
Pixel Size 139μm
Resolution 3072 * 3072
Reel/Tray Counting
Max Size 17" (430mm)
Max Thickness 88mm
Min Parts Size 01005
Speed 7-10 seconds
Accuracy 01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Equipment
Dimensions 1000mm (L) * 1300mm (W) * 1820mm (H)
Weight 580kg
Power Supply AC110-220V 50/60HZ
Max Power 800W
Industrial PC I7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer 24" HDMI LCD
Additional Functions
Auto Code Scanning Barcode and QR code
Label Printing Prints corresponding label when user takes out a reel
Counting Record Inquiry by time range, work order number
Management System Connection MES, ERP, WMS etc.
Mode Switching No need to switch single/multi reel mode
Work Order No. Support work order number recording
Safety Features
Radiation Leakage No leakage
Back Door Safety Interlock X-ray tube powers off immediately when back door opens
Anti-pinch Safety light curtain covers entire drawer, stops immediately when obstruction detected
Emergency Stop Located at front operation position, press to power off
Artificial Intelligence Deep Learning Algorithm

Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components and applies appropriate algorithms without manual binding. The AI learns from counted component data including:

  • Aspect ratio analysis
  • Angle measurement of each component corner
  • Slope calculation between components from inside to outside
  • Deformation analysis of component images from inside to outside

As component counting increases, results become progressively more accurate. The system easily handles similar components or larger trays with enhanced precision over time.

X-ray Reel Counter with 99.99% Counting Accuracy and Supporting 17'' Reel 1
Cloud Database Integration

Every Wellman X-ray counter connects to our cloud database, automatically uploading machine data and images while downloading the latest database updates. Our engineers continuously optimize algorithms based on collected data, providing regular cloud database updates for all customers.

X-ray Reel Counter with 99.99% Counting Accuracy and Supporting 17'' Reel 2

Over time, counting accuracy approaches 100% with expanding component type coverage. When counting new components, if data exists in our database, the software directly accesses it, delivering higher efficiency, accuracy, and coverage.

Speed and Accuracy Performance

Current counting performance for different reels and components is as follows, with continuous algorithm updates boosting speed and accuracy further:

Reel Size Parts Size Quantity Accuracy Speed
7" (180mm) 01005 40000 99.98% 9-10s
7" (180mm) 0201 20000 99.99% 8-9s
7" (180mm) 0402 10000 99.99% 7-8s
7" (180mm) 0603 5000 99.99% 7-8s
10" (254mm) 1206 5000 99.99% 7-8s
15" (380mm) 1206 10000 99.99% 7-8s
Sample Images
X-ray Reel Counter with 99.99% Counting Accuracy and Supporting 17'' Reel 3 X-ray Reel Counter with 99.99% Counting Accuracy and Supporting 17'' Reel 4 X-ray Reel Counter with 99.99% Counting Accuracy and Supporting 17'' Reel 5 X-ray Reel Counter with 99.99% Counting Accuracy and Supporting 17'' Reel 6