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Closed X-ray Parts Counter with AI Deep Learning Algorithm and Accurate Counting

Closed X-ray Parts Counter with AI Deep Learning Algorithm and Accurate Counting

Brand Name: WELLMAN
Model Number: XC - 01
Payment Terms: T/T
Detail Information
Place of Origin:
China
Certification:
CE , FDA , ISO9001
Packaging Details:
wooden case
Highlight:

Closed X-ray parts counter with AI

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X-ray counter with deep learning

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Accurate X-ray parts counting system

Product Description
Closed X-ray Parts Counter with AI Deep Learning Algorithm and Accurate Counting
Product Advantages
  • Advanced Management: Support MES, ERP, WMS, and management system integration
  • Ultrafast Counting Speed: Processes four 7" reels or one 15" (380mm) reel in less than 10 seconds
  • Batch Processing: Supports maximum 17" (430mm) reel capacity
  • Automated Workflow: Auto scans codes and printing labels
  • AI Technology: Permanently updated AI deep learning algorithm
Working Principle
Closed X-ray Parts Counter with AI Deep Learning Algorithm and Accurate Counting 0
Speed and Accuracy Performance
Reel Size Parts Size Quantity Accuracy Speed
7" (180mm) 01005 40000 99.98% 9-10s
7" (180mm) 0201 20000 99.99% 8-9s
7" (180mm) 0402 10000 99.99% 7-8s
7" (180mm) 0603 5000 99.99% 7-8s
10" (254mm) 1206 5000 99.99% 7-8s
15" (380mm) 1206 10000 99.99% 7-8s
Equipment Specifications
X-ray Source
Type Integrated, microfocus
Max Tube Voltage 80kV
Max Tube Current 700μA
Focal Spot Size 30μm
Flat Panel Detector
Type Super definition digital FPD
Pixel Size 139μm
Resolution 3072 * 3072
Effective Area 430mm * 430mm
Reel/Tray Counting
Max Size 17" (430mm)
Max Thickness 88mm
Min Parts Size 01005
Speed 7-10s
Accuracy 01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Equipment
Dimensions 1000mm (L) * 1300mm (W) * 1820mm (H)
Weight 580kg
Power Supply AC110-220V 50/60HZ
Max Power 800W
Industrial PC I7 CPU, 16G RAM, 256G SSD+4T HDD
Display 24" HDMI LCD
Additional Functions
Auto Code Scanning Barcode and QR code
Label Printing Automatic printing when user takes out a reel
Counting Record Inquiry by time range, work order number
Management System Connection MES, ERP, WMS etc.
Mode Switching No need to switch single/multi reel mode
Work Order No. Support
Safety Features
Radiation Leakage No leakage
Back Door Safety Interlock X-ray tube powers off immediately when back door opens; prevents X-ray activation when open
Anti-pinch Safety light curtain covers entire drawer; stops immediately when obstruction detected
Emergency Stop Front-mounted emergency stop button for immediate power cutoff
AI Deep Learning Algorithm

Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm.

The algorithm can learn the counted component data, such as:

  • Aspect ratio
  • The angle of each corner of the component
  • Slope between components from inside to outside
  • Deformation of component images from the inside to the outside
Closed X-ray Parts Counter with AI Deep Learning Algorithm and Accurate Counting 1
Cloud Database Integration

All Wellman X-ray counters are compatible with our cloud database system. Machine data and images automatically upload to the cloud, devices seamlessly retrieve the latest database updates.

Our engineers continuously refine algorithms based on collected data from all machines, regular algorithm updates pushed to the database for customer use.

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Sample Images
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