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inline x ray parts counter with ai algorithm and MES/ERP/WMS system integration

inline x ray parts counter with ai algorithm and MES/ERP/WMS system integration

Brand Name: WELLMAN
Model Number: IL-1000
MOQ: 1
Payment Terms: T/T
Supply Ability: Worldwide supply
Detail Information
Place of Origin:
China
Certification:
CE,ISO9001,FDA
Packaging Details:
Wooden case
Supply Ability:
Worldwide supply
Highlight:

High speed X ray counter

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AI algorithm X ray component counter

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X ray counter with MES integration

Product Description
High Speed Inline X-ray Component Counter with AI Algorithm and MES/ERP/WMS System Integration
Working Principle
X-ray reel counter working principle diagram Detailed working mechanism of X-ray counting system
Key Advantages
  • 80kV microfocus X-ray tube, long service life, maintenance-free
  • 17-inch high-definition digital flat panel detector, clear imaging
  • Ultra-fast counting: 12s per reel at fastest
  • Support 17-inch max reel/tray with moisture-proof bag
  • Free lifelong AI algorithm update, compatible with MES/ERP/WMS
  • Manual/auto dual mode, support AGV docking & unmanned operation
  • Work order management & counting data statistics & query
Hardware Specifications
Hardware specifications diagram
Workflow Process
Loading
After the reel vehicle is pushed in, the manipulator automatically loads, supporting 7 to 15 inches of reel
Max Loading Quantity
200 reels (7" with 8mm thickness)
Barcode Scanning
Can scan barcode, QR code
Reel Transfer
Automatic belt transfer
Labelling
Automatically print and paste labels after counting, and upload data automatically
Unloading
The manipulator automatically put into the reel vehicle
Safety Features
Radiation Leakage
No leakage, international standard: ≤1μSv/h
Back Door Safety Interlock
Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can't turn on the X-ray
Emergency Stop
In front of the operation position, press to power off
Performance Specifications
Reel Size Parts Size Quantity Accuracy Speed
7" (180mm) 01005 40000 99.98% 14-15s
7" (180mm) 0201 10000 99.99% 13-15s
7" (180mm) 0402 10000 99.99% 13-15s
10" (254mm) 1206 5000 99.99% 12-15s
15" (380mm) 1206 10000 99.99% 12-15s
AI Deep Learning Algorithm

Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm. The algorithm can learn the counted component data, such as:

  • Aspect ratio
  • The angle of each corner of the component
  • Slope between components from inside to outside
  • Deformation of component images from the inside to the outside, etc.

As the number of components counting increases, the results become more and more accurate. When we need to count similar components, or larger trays, we can easily handle it.

AI deep learning algorithm visualization
Cloud Database Integration
Cloud database architecture diagram
Sample Images
Sample image of X-ray reel counter operation Sample image of component counting results Sample image of reel handling process Sample image of user interface display Sample image of equipment overview Sample image of detailed component analysis