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X Ray SMD Reel Counter Ultra Fast Counting For SMT Electronic Factory

X Ray SMD Reel Counter Ultra Fast Counting For SMT Electronic Factory

Brand Name: WELLMAN
Model Number: XC01
MOQ: 1
Payment Terms: T/T
Supply Ability: Worldwide supply
Detail Information
Place of Origin:
China
Certification:
CE,ISO9001,FDA
X-ray Tube Voltage:
80KV
Type:
Closed,microfocus
Max Tube Voltage:
80kv
Effective Area:
430mm*430mm
Pixel Size:
139μm
Resolution:
3072*3072
Packaging Details:
Wooden case
Supply Ability:
Worldwide supply
Highlight:

X Ray SMD reel counter

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Ultra fast SMT counter

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Electronic factory reel counter

Product Description
Microfocus X-Ray Reel Counter for SMT Electronics Factory
Wellman Microfocus X-Ray Parts Counter XC-01 with 30μm Focal Spot for SMD Industrial Counting
Key Advantages
  • 80kV sealed X‑ray tube delivering extended service life with maintenance‑free performance
  • 17‑inch super‑high‑definition digital flat panel detector (FPD) for high‑resolution image output
  • Ultra‑fast counting capability: completes counting for four 7‑inch reels or one 15‑inch (380mm) reel within 10 seconds
  • Wide compatibility: accommodates reels or trays up to 17‑inch (430mm), even with moisture‑barrier bags attached
  • AI deep learning algorithm with lifetime free updates, compatible with MES ERP and WMS management systems
  • All-in-one automatic workflow: synchronous barcode scanning and component counting plus auto label printing
  • Intelligent reel identification eliminates manual switching between single and multi-reel modes
  • Complete data tracking: work order number management with counting record search and statistical analysis
Technical Specifications
X-ray Source
TypeIntegrated, microfocus
Max tube voltage80kV
Max tube current700μA
Focal spot size30μm
Flat Panel Detector
TypeSuper definition digital FPD
Effective area430mm * 430mm
Pixel size139μm
Resolution3072 * 3072
Reel/Tray Counting
Max size17" (430mm)
Max thickness88mm
Min parts size01005
Speed7-10s
Accuracy01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Equipment
Dimensions1000mm (L) * 1300mm (W) * 1820mm (H)
Weight580kg
Power supplyAC110-220V 50/60HZ
Max power800W
Industrial PCI7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer24" HDMI LCD
Safety Features
Radiation leakageNo leakage, international standard: ≤1μSv/h
Back door safety interlockAutomatic X-ray power off when door opens
Anti-pinch protectionSafety light curtain covers entire drawer
Emergency stopFront-mounted emergency power off button
Performance Metrics
Reel Size Parts Size Quantity Accuracy Speed
7" (180mm) 01005 40000 99.98% 9-10s
7" (180mm) 0201 20000 99.99% 8-9s
7" (180mm) 0402 10000 99.99% 7-8s
7" (180mm) 0603 5000 99.99% 7-8s
10" (254mm) 1206 5000 99.99% 7-8s
15" (380mm) 1206 10000 99.99% 7-8s
AI Deep Learning Technology
Our counting software utilizes powerful artificial intelligence that automatically identifies components without manual algorithm binding. The system learns from counted component data including:
  • Aspect ratio analysis
  • Image deformation tracking
  • Component corner angle measurement
  • Slope analysis between components
Counting accuracy improves continuously as the system processes more components. The technology easily adapts to similar components or larger trays.
Working Principle
X-ray reel counter working principle diagram AI deep learning algorithm visualization for X-ray component counting
Cloud Database Integration
Every X-ray counter connects to our cloud database for:
  • Automatic data and image uploads
  • Continuous algorithm optimization by engineers
  • Regular database updates for all customers
The system's counting accuracy approaches 100% over time, with expanding component type coverage. When encountering new components, the system leverages existing database knowledge for immediate high-efficiency processing.
Cloud database system diagram for X-ray counter data management
Sample Images
X-ray counter sample image showing component counting process X-ray counter sample image demonstrating high-resolution detection X-ray counter sample image displaying industrial counting application