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X-ray Parts Counter with AI deep learning and 99.99 accuracy

X-ray Parts Counter with AI deep learning and 99.99 accuracy

Brand Name: WELLMAN
Model Number: XC - 01
Payment Terms: T/T
Detail Information
Place of Origin:
China
Certification:
CE , FDA , ISO9001
Packaging Details:
wooden case
Highlight:

AI Deep Learning X-ray Parts Counter

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99.99% Accuracy X-ray Reel Counter

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17-inch FPD Detector X-ray Component Counter

Product Description
X-ray Parts Counter with AI Deep Learning Technology
Key Advantages
  • 80kV closed-type X-ray tube for extended lifetime and maintenance-free operation
  • 17" super definition digital flat panel detector (FPD)
  • Ultrafast counting: four 7" reels or one 15" (380mm) reel processed in under 10 seconds
  • Supports maximum 17" (430mm) reel or tray with moisture barrier bag
  • Permanently updated AI algorithm with free updates, compatible with MES, ERP, WMS, and other management systems
  • Automatic barcode scanning and counting with simultaneous label printing
  • Automatic single/multi-reel mode detection with instant label printing
  • Work order number functionality with comprehensive counting record query and statistics
Equipment Specifications
Core Performance Parameters
  • Counting Capacity: Maximum 17-inch (430mm) reel/tray, minimum component size 01005, counting speed 7-10 seconds per reel
  • Counting Accuracy: ≥99.98% for 01005 components, ≥99.99% for 0201 and above
  • Core Configuration: 80kV microfocus X-ray source (30μm focal spot), 17-inch ultra-definition FPD detector
Compatibility Parameters
  • Reel Thickness: Maximum 88mm, supports counting with moisture barrier bags
  • System Integration: Compatible with MES/ERP/WMS and other management systems, automatic data synchronization
  • Barcode Recognition: Supports automatic scanning of barcodes and QR codes
Hardware & Safety Parameters
  • Equipment Dimensions: 1000mm (L) × 1300mm (W) × 1820mm (H), weight 580kg
  • Power Requirements: AC110-220V 50/60HZ, maximum power 800W
  • Safety Guarantees: Radiation leakage ≤1μSv/h (international standard), back door safety interlock + anti-pinch light curtain + emergency stop button
Performance Metrics
Reel Size Parts Size Quantity Accuracy Speed
7" (180mm) 01005 40000 99.98% 9-10s
7" (180mm) 0201 20000 99.99% 8-9s
7" (180mm) 0402 10000 99.99% 7-8s
7" (180mm) 0603 5000 99.99% 7-8s
10" (254mm) 1206 5000 99.99% 7-8s
15" (380mm) 1206 10000 99.99% 7-8s
AI Deep Learning Algorithm
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components and applies appropriate algorithms without manual binding. The system learns from counted component data including:
  • Aspect ratio analysis
  • Corner angle measurements
  • Component slope gradients from inside to outside
  • Image deformation patterns from center to periphery
As counting operations increase, the algorithm continuously improves accuracy. This enables reliable handling of similar components and larger trays with enhanced precision over time.
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Cloud Database Integration
Every Wellman X-ray counter connects to our secure cloud database. Machine data and images are automatically uploaded to the cloud, while the system downloads the latest database updates. Our engineering team continuously optimizes algorithms based on collected data and regularly updates the database with performance enhancements for all customers.
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Working Principle
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Sample Images
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