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AI powered X-ray counter identifies various components automatically with clear image

AI powered X-ray counter identifies various components automatically with clear image

Brand Name: WELLMAN
Model Number: X-ray reel Counter XC - 01
MOQ: 1
Payment Terms: T/T
Supply Ability: Worldwide supply
Detail Information
Place of Origin:
China
Certification:
CE,ISO9001,FDA
Max Tube Voltage:
80kV
Max Reel Size:
17" (430mm)
Counting Accuracy:
01005 ≥ 99.98%, 0201 & Above ≥ 99.99%
Packaging Details:
Wooden case
Supply Ability:
Worldwide supply
Highlight:

AI powered X-ray counter

,

automatic component identification X-ray

,

clear image X-ray counter

Product Description
AI-Powered X-ray Component Counter
Automatically identifies various electronic components with high-resolution imaging and advanced AI recognition technology.
Working Principle
Diagram illustrating the working principle of X-RAY XCO1 component counter showing X-ray source, detector, and component analysis process
Key Advantages
  • 80kV closed type X-ray tube for longer lifetime and maintenance-free operation
  • 17" Super definition digital flat panel detector (FPD)
  • Four 7" reels or one 15" (380mm) reel in less than 10 seconds
  • Supports maximum 17" (430mm) reel or tray
  • Auto scans codes and counts simultaneously, printing labels
  • No need to switch single/multi reel modes
  • Work order number function with counting record query and statistics
  • Permanently updated AI deep learning algorithm
  • Supports MES, ERP, WMS and other systems
Equipment Specifications
X-ray Source
Type Closed, microfocus
Max Tube Voltage 80kV
Max Tube Current 700μA
Focal Spot Size 30μm
Flat Panel Detector
Type Super definition digital FPD
Effective Area 430mm × 430mm
Resolution 3072 × 3072
Pixel Size 139μm
Reel Counting
Speed 7-10 seconds
Max Size 17" (430mm)
Max Thickness 88mm
Min Parts Size 01005
Accuracy 99.99%(01005 ≥ 99.98%)
Equipment
Dimensions 1000mm (L) × 1300mm (W) × 1820mm (H)
Weight 500kg
Displayer 24" HDMI LCD
Power Supply AC110-220V 50/60HZ
Max Power 800W
Industrial PC I7 CPU, 16G RAM, 256G SSD+4T HDD
Additional Functions
Auto Code Scanning Barcode and QR code
Label Printing Prints corresponding label when taking out a reel
Counting Record Inquiry by time range, work order number
Management System Connection MES, ERP, WMS etc.
Mode Switching No need to switch single/multi reel mode
Work Order No. Support
Safety Features
Radiation Leakage No leakage
Back Door Safety Interlock X-ray tube powers off immediately
Anti-pinch Safety light curtain covers entire drawer, stops immediately when obstruction detected
Emergency Stop Located at front operation position, press to power off
Artificial Intelligence Deep Learning Algorithm
Visualization of AI deep learning algorithm process showing component recognition and data analysis workflow
The AI learns from counted component data including:
  • Aspect ratio analysis
  • Angle measurement of each component corner
  • Slope calculation between components from inside to outside
  • Deformation analysis of component images from inside to outside
As component counting increases, results become progressively more accurate.
Cloud Database Integration
Diagram of cloud database system architecture showing data flow between machines and central cloud server
Every Wellman X-ray counter connects to our cloud database, automatically uploading machine data and images while downloading the latest database updates. Our engineers continuously optimize algorithms based on collected data, providing regular cloud database updates for all customers.
Over time, counting accuracy approaches 100% with expanding component type coverage. When counting new components, if data exists in our database, the software directly accesses it, delivering higher efficiency, accuracy, and coverage.
Speed and Accuracy Performance
Reel Size Parts Size Quantity Accuracy Speed
7" (180mm) 01005 40000 99.98% 9-10s
7" (180mm) 0201 20000 99.99% 8-9s
7" (180mm) 0402 10000 99.99% 7-8s
7" (180mm) 0603 5000 99.99% 7-8s
10" (254mm) 1206 5000 99.99% 7-8s
15" (380mm) 1206 10000 99.99% 7-8s
Sample Images
Sample image showing reel counting process with component visualization
Sample image demonstrating component detection and analysis results
Sample image of counting statistics dashboard showing accuracy metrics and performance data
Sample image of label printing output showing component information and count results