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Automatic X-ray counter machine for SMD reel and tray counting with 99.99% accuracy

Automatic X-ray counter machine for SMD reel and tray counting with 99.99% accuracy

Brand Name: WELLMAN
Model Number: IL-1000
Payment Terms: T/T
Detail Information
Place of Origin:
China
Certification:
CE, FDA, ISO 9001
Counting Accuracy:
99.9%
X-ray Leakage:
≤1 μ SV/h
Counting Speed:
7-10S/Reel
Max Tube Voltage:
90kv, 110kv, 130kv
Packaging Details:
wooden case
Product Description
1. Our Advantages
  1. High-performance hardware: 80kV long-life maintenance-free X-ray tube with 17” super definition FPD.
  2. Efficient unmanned operation: 12s/reel ultrafast counting plus AGV docking.
  3. Wide compatibility: Fits max 17” (430mm) reels/trays with moisture barrier bags.
  4. Intelligent system integration: Free updated AI algorithm compatible with MES/ERP/WMS and other systems.
2. Working Principle

Adopt microfocus X-ray penetration + AI deep learning algorithm to realize non-destructive, automatic, high-speed counting of SMD reels/trays without unpacking.

Automatic X-ray counter machine for SMD reel and tray counting with 99.99% accuracy 0

Automatic X-ray counter machine for SMD reel and tray counting with 99.99% accuracy 1

3. Hardware Parameters
X-ray source Type Microfocus
Max tube voltage 80kV
Max tube current 700μA
Focal spot size 30μm
Flat panel detector Type Super definition digital FPD
Effective area 430mm*430mm
Pixel size 139μm
Resolution 3072*3072
Reel/tray counting Max size Auto mode 15” (380mm), manual mode 17” (430mm)
Max thickness Auto mode 50mm, Manual mode 80mm
Min parts size 01005
Speed 12-15s
Accuracy 01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Media type Reel materials, tray materials with moisture-proof bag
Equipment Dimensions 2700mm (L) * 1400mm (W) * 1900mm (H)
Weight 3000kg
Power supply AC110-220V 50/60HZ
Max power 4800W
Industrial PC I7 CPU, 16G RAM, 256G SSD+4T HDD
Display 24” HDMI LCD
Management system connection MES, ERP, etc.
Workflow Loading After the reel vehicle is pushed in, the manipulator automatically loads, supporting 7 to 15 inches of reel
Max loading quantity 200 reels (7" with 8mm thickness)
Barcode scanning Can scan barcode, QR code
Reel transfer Automatic belt transfer
Labelling Automatically print and paste labels after counting, and upload data automatically
Unloading The manipulator automatically put into the reel vehicle
Safety Radiation leakage No leakage, international standard: ≤1μSv/h
Back door safety interlock Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can’t turn on the X-ray
Emergency stop In front of the operation position, press to power off
4. Speed and Accuracy
Reel size Parts size Quantity Accuracy Speed
7” (180mm) 01005 40000 99.98% 14-15s
7” (180mm) 0201 10000 99.99% 13-15s
7” (180mm) 0402 10000 99.99% 13-15s
10” (254mm) 1206 5000 99.99% 12-15s
15” (380mm) 1206 10000 99.99% 12-15s
5. Artificial intelligence deep learning algorithm

Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm. The algorithm can learn the counted component data, such as:

  1. Aspect ratio
  2. The angle of each corner of the component;
  3. Slope between components from inside to outside;
  4. Deformation of component images from the inside to the outside, etc.

As the number of components counting increases, the results become more and more accurate. When we need to count similar components, or larger trays, we can easily handle it.

Automatic X-ray counter machine for SMD reel and tray counting with 99.99% accuracy 2

6. Cloud database

Every Wellman X-ray counter can connect to our cloud database.

The data and images of the machine will be uploaded to the cloud, and the machine will automatically download the latest database.

Our engineers also optimize the algorithm in the background according to the images and data collected by each machine, and regularly update it to the database for customers.

Automatic X-ray counter machine for SMD reel and tray counting with 99.99% accuracy 3

Over time, the accuracy of counting will be closer to 100%, and the coverage of component types will become wider and wider.

When a machine counts a new kind of component, if the data of this kind of component is stored in our database, our software can directly call the data, which brings users higher efficiency, accuracy and coverage.

7. Sample images

Automatic X-ray counter machine for SMD reel and tray counting with 99.99% accuracy 4                     Automatic X-ray counter machine for SMD reel and tray counting with 99.99% accuracy 5

Automatic X-ray counter machine for SMD reel and tray counting with 99.99% accuracy 6                     Automatic X-ray counter machine for SMD reel and tray counting with 99.99% accuracy 7

Automatic X-ray counter machine for SMD reel and tray counting with 99.99% accuracy 8                     Automatic X-ray counter machine for SMD reel and tray counting with 99.99% accuracy 9