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High Resolution Automatic SMT Reel X Ray Counter With AI Deep Learning Algorithm

High Resolution Automatic SMT Reel X Ray Counter With AI Deep Learning Algorithm

Brand Name: Wellman
Model Number: IL-1000
MOQ: 1
Payment Terms: T/T
Detail Information
Place of Origin:
CHINA
Certification:
CE/FDA
X-ray Tube Voltage:
80KV
Type:
Closed,microfocus
Max Tube Voltage:
80kv
Effective Area:
430mm*430mm
Pixel Size:
139μm
Resolution:
3072*3072
Packaging Details:
wooden case
Highlight:

High Resolution SMT Reel X Ray Counter

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High Resolution x ray parts counter

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AI SMT Reel X Ray Counter

Product Description
Automatic X-ray Reel Counter
Working Principle
High Resolution Automatic SMT Reel X Ray Counter With AI Deep Learning Algorithm 0 High Resolution Automatic SMT Reel X Ray Counter With AI Deep Learning Algorithm 1
Our Advantages
80kV X-ray tube for longer lifetime and maintenance-free operation
Super definition 17" digital flat panel detector (FPD)
Ultrafast counting with top speed of 12s per reel
Supports maximum 17" (430mm) reel or tray with moisture barrier bags
Permanently updated AI deep learning algorithm with free updates
Integration with MES, ERP, WMS and other management systems
Manual mode for special cases (small quantity, overweight/oversize, or packaged reels)
AGV docking support for fully automated counting process
Work order number function with counting record query & statistics
Hardware Parameters
X-ray Source
Type Microfocus
Max tube voltage 80kV
Max tube current 700μA
Focal spot size 30μm
Flat Panel Detector
Type Super definition digital FPD
Effective area 430mm*430mm
Pixel size 139μm
Resolution 3072*3072
Reel/Tray Counting
Max size Auto mode 15" (380mm), manual mode 17" (430mm)
Max thickness Auto mode 50mm, Manual mode 80mm
Min parts size 01005
Speed 12-15s
Accuracy 01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Media type Reel materials, tray materials with moisture-proof bag
Equipment
Dimensions 2700mm (L) * 1400mm (W) * 1900mm (H)
Weight 3000kg
Power supply AC110-220V 50/60HZ
Max power 4800W
Industrial PC I7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer 24" HDMI LCD
Management system connection MES, ERP, etc.
Workflow
Loading After the reel vehicle is pushed in, the manipulator automatically loads, supporting 7 to 15 inches of reel
Max loading quantity 200 reels (7" with 8mm thickness)
Barcode scanning Can scan barcode, QR code
Reel transfer Automatic belt transfer
Labelling Automatically print and paste labels after counting, and upload data automatically
Unloading The manipulator automatically put into the reel vehicle
Safety
Radiation leakage No leakage, international standard: ≤1μSv/h
Back door safety interlock Once users open the back door, X-ray tube will power off immediately
Emergency stop In front of the operation position, press to power off
Speed and Accuracy
Reel size Parts size Quantity Accuracy Speed
7" (180mm) 01005 10000 99.98% 12-13s
7" (180mm) 0201 10000 99.99% 11-12s
7" (180mm) 0402 10000 99.99% 11-12s
7" (180mm) 0603 5000 99.99% 10-11s
10" (254mm) 1206 5000 99.99% 10-11s
15" (380mm) 1206 10000 99.99% 11-12s
Artificial Intelligence Deep Learning Algorithm
Our counting software uses a powerful artificial intelligence deep learning algorithm that automatically identifies components without manual algorithm binding. The system learns from counted component data including:
Aspect ratio
The angle of each corner of the component
Slope between components from inside to outside
Deformation of component images from the inside to the outside
As counting operations increase, results become progressively more accurate. The system easily handles similar components or larger trays.
High Resolution Automatic SMT Reel X Ray Counter With AI Deep Learning Algorithm 2
Cloud Database
Every Wellman X-ray counter connects to our cloud database. Counting data and images upload to the cloud, and machines automatically download the latest database. Our engineers optimize algorithms based on collected data and regularly update the database.
High Resolution Automatic SMT Reel X Ray Counter With AI Deep Learning Algorithm 3
Over time, counting accuracy approaches 100% with expanding component type coverage. When encountering new components, the system accesses existing database information for higher efficiency, accuracy and coverage.
Sample Images
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