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Industrial microfocus Xray inspection system for PCB SMT solder BGA voids detection electronics manufacturing

Industrial microfocus Xray inspection system for PCB SMT solder BGA voids detection electronics manufacturing

Brand Name: WELLMAN
Model Number: X-6000
Payment Terms: T/T
Detail Information
Place of Origin:
China
Certification:
CE,FDA,ISO9001
Max Tube Voltage:
90kV (optional)
Focal Spot Size:
5μm
Packaging Details:
wooden case
Highlight:

Industrial microfocus Xray inspection system

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PCB SMT solder BGA voids detection

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BGA X Ray Machine for electronics manufacturing

Product Description
WELLMAN X6000 Industrial Microfocus X-ray Inspection System
The WELLMAN X6000 X-ray inspection equipment is a compact yet fully functional system designed for PCB SMT solder BGA voids detection in electronics manufacturing. Ideal for factories with limited space or few production lines.
Working Principle
X-6000 Automatic Inspection Equipment working principle diagram showing X-ray inspection process
X-6000 Automatic Inspection Equipment Working Principle
Key Advantages
  • Large Detector: 130×130 mm high-definition digital flat panel detector
  • Robust Stage: 420×420mm table with 10KG load capacity
  • Easy Operation: Requires only 2 hours of training
  • Reliable X-ray Source: Hamamatsu tubes with longest lifetime and maintenance-free operation
  • Automated Inspection: Programmable inspection procedures for batch processing
  • Intuitive Navigation: Automatic navigation window - table moves to where you click
Hardware Specifications
X-ray Source
Type Closed, microfocus
Max Tube Voltage 90kV (optional)
Max Tube Current 200μA
Focal Spot Size 5μm
Function Auto preheat
Flat Panel Detector
Effective Area 130mm×130mm
Pixel Size 85μm
Resolution 1536×1536
Frame Rate 20fps
Table & Equipment
Max Load 10kg
Size 420mm×420mm
Detectable Area 400mm×400mm
Magnification Geometry 150X | System 1500X
Inspection Speed Max 3.0s/point
Dimensions 1100mm (L) × 1000mm (W) × 1600mm (H)
Weight 1000kg
Power Supply AC110-220V 50/60HZ
Max Power 1300W
Industrial PC Intel I5 CPU, 8G RAM, 240GB SSD
Displayer 24" HDMI LCD
Safety Features
Emergency Stop Located next to operation position for immediate power cutoff
Tube Protection Software prevents leaving without closing X-ray tube
Radiation Leakage No leakage (international standard: ≤1μSv/h)
Lead Glass Observation Window Transparent lead glass window shields radiation to observe internal status
Window and Back Door Safety Interlock X-ray tube powers off immediately when window or door opens
Software Operation
Operation Keyboard and mouse can finish all operations
X-ray tube control Using mouse to click the X button can turn on or off the X-ray
Status bar Indicates the interlock status, pre-heat status, and X-ray status by flashing alternately red and green
Image effect adjustment The brightness, contrast and gain of the image can be adjusted freely to achieve a satisfactory result
Product list Users can save the inspection parameters, and can directly call the parameters to improve the inspection efficiency
Navigation window The table will move to the place you click and display on the screen
Motion axis status Display real-time coordinates
Inspection result The measurement results (voids rate, distance, area, etc., set by users) display in order
Speed control The movement speed of each axis can be adjusted to slow, normal and fast
Inspection Functions
Voids Rate Measurement
Automatic calculation: Click on two points to determine a rectangle. The software automatically finds and measures the edge of the solder ball in the rectangle, the pad and the internal voids, and can get the data of the voids rate, the area of the solder ball, the circumference, the biggest void's rate, the length and the width, and indicates NG or OK by red and green.
  • Parameters adjustment: Users can adjust the grayscale threshold, pixel, contrast, size filtering and other parameters to get accurate results of automatic calculation
  • Add voids manually: Users can draw a polygon or a free figure and calculate it as a void into the void rate
  • Save parameters: Users can save parameters such as grayscale threshold, pixel, contrast, size filtering and other parameters, and can directly call the parameters when detecting the same product, to improve the detection efficiency
Other Measurement Functions
  • Distance: Click the A and B points to set as the baseline, then click the C point to measure the vertical distance from the C point to the baseline
  • Distance rate: Mostly used to measure the soldering rate of the through-hole. Set one more point "D" than the distance. Divide the vertical distance from the D point to baseline by the vertical distance of the C point, to obtain the percentage ratio
  • Angle: Click the A and B points to set as the baseline, then click the C point to measure the angle between the BA and BC rays
  • Radius: Mostly used to measure round components such as solder balls. Click three points to determine a circle and measure the circumference, area and radius
  • Perimeter: Mostly used to measure square components, click two points to determine a square, measure the length, width and area
Automatic Inspection
  • Manual setting: Users can set any positions on the table as inspection points, the software will automatically inspect and save the picture
  • Array: For regular inspection points, users only need to set two of the inspection points and the number of rows and columns, the software will automatically inspect each point and save pictures
  • Automatic identification: For inspection points with obvious features, the software automatically identifies the positions, takes measurements, and saves the image
Application Examples
BGA solder bridge inspection example showing X-ray detection of solder bridges
BGA Solder Bridge Inspection
BGA solder voids inspection example showing void detection in solder balls
BGA Solder Voids Inspection
PCB through-hole inspection example showing through-hole solder quality
PCB Through-Hole Inspection
IC voids and gold wire inspection example showing internal IC structure
IC Voids and Gold Wire Inspection
LED solder voids inspection example showing LED solder joint quality
LED Solder Voids Inspection
LED gold wire crack inspection example showing wire bond integrity
LED Gold Wire Crack Inspection
Capacitor inspection example showing internal capacitor structure
Capacitor Inspection
Inductor inspection example showing inductor internal components
Inductor Inspection
Sensor inspection example showing sensor internal structure
Sensor Inspection
Thyristor surge suppressors inspection example showing component integrity
Thyristor Surge Suppressors
Fiberglass inspection example showing material integrity
Fiberglass Inspection
Cable inspection example showing cable internal structure
Cable Inspection
Diode inspection example showing diode internal components
Diode Inspection
Steel pipe welding gap inspection example showing weld quality
Steel Pipe Welding Gap
Automobile electronics inspection example showing automotive component quality
Automobile Electronics Inspection