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Online High precision X-ray reel counter for smt production line SMD material counting

Online High precision X-ray reel counter for smt production line SMD material counting

Brand Name: WELLMAN
Model Number: IL-1000
Payment Terms: T/T
Detail Information
Place of Origin:
China
Certification:
CE, FDA, ISO 9001
Counting Accuracy:
99.9%
X-ray Leakage:
≤1 μ SV/h
Counting Speed:
7-10S/Reel
Max Tube Voltage:
90kv, 110kv, 130kv
Packaging Details:
wooden case
Product Description
Online High Precision X-ray Reel Counter for SMT Production Line SMD Material Counting
Working Principle
Online High precision X-ray reel counter for smt production line SMD material counting 0 Online High precision X-ray reel counter for smt production line SMD material counting 1
Key Advantages
High-Performance Hardware
80kV long-life maintenance-free X-ray tube with 17" super definition FPD
Efficient Unmanned Operation
12s/reel ultrafast counting plus AGV docking capability
Wide Compatibility
Fits max 17" (430mm) reels/trays with moisture barrier bags
Intelligent System Integration
Free updated AI algorithm compatible with MES/ERP/WMS and other systems
Hardware Specifications
X-ray Source Type Microfocus, closed
Tube Voltage 80kV
Tube Current 700μA
Focal Spot Size 30μm
Flat Panel Detector Type Super definition digital FPD
Effective Area 430mm*430mm
Pixel Size 139μm
Resolution 3072*3072
Reel/Tray Counting Max Size Auto mode 15" (380mm), manual mode 17" (430mm)
Max Thickness Auto mode 50mm, Manual mode 80mm
Min Parts Size 01005
Speed 12-15s
Accuracy 01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Media Type Reel materials, tray materials with moisture-proof bag
Equipment Dimensions 2700mm (L) * 1400mm (W) * 1900mm (H)
Weight 3000kg
Power Supply AC110-220V 50/60HZ
Max Power 4800W
Industrial PC I7 CPU, 16G RAM, 256G SSD+4T HDD
Display 24" HDMI LCD
Management System Connection MES, ERP, etc.
Workflow Process
Loading

After the reel vehicle is pushed in, the manipulator automatically loads, supporting 7 to 15 inches of reel

Max Loading Quantity

200 reels (7" with 8mm thickness)

Barcode Scanning

Can scan barcode, QR code

Reel Transfer

Automatic belt transfer

Labelling

Automatically print and paste labels after counting, and upload data automatically

Unloading

The manipulator automatically put into the reel vehicle

Safety Features
Radiation Leakage

No leakage, international standard: ≤1μSv/h

Back Door Safety Interlock

Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can't turn on the X-ray

Emergency Stop

In front of the operation position, press to power off

Performance Specifications
Reel Size Parts Size Quantity Accuracy Speed
7" (180mm) 01005 40000 99.98% 14-15s
7" (180mm) 0201 10000 99.99% 13-15s
7" (180mm) 0402 10000 99.99% 13-15s
10" (254mm) 1206 5000 99.99% 12-15s
15" (380mm) 1206 10000 99.99% 12-15s
AI Deep Learning Algorithm

Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm. The algorithm can learn the counted component data, such as:

  • Aspect ratio
  • The angle of each corner of the component
  • Slope between components from inside to outside
  • Deformation of component images from the inside to the outside, etc.

As the number of components counting increases, the results become more and more accurate. When we need to count similar components, or larger trays, we can easily handle it.

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Cloud Database Integration
Online High precision X-ray reel counter for smt production line SMD material counting 3
Sample Images
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